Oak Ridge Today

ORNL, UMaine to work on 3D printing with wood products

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On Thursday, officials announced a new research collaboration between the University of Maine and the U.S. Department of Energy’s Oak Ridge National Laboratory that they say will advance efforts to 3D print with wood products, creating a new market for Maine’s forest products industry. Pictured above among the officials are U.S. senators Susan Collins, center; Lamar Alexander, third from right; and Angus King, third from left; and Daniel Simmons, the assistant secretary for energy efficiency and renewable energy at DOE, as well as leaders from UMaine and ORNL. The officials were in Washington, D.C., on Thursday, May 2, 2019, to announce the launch of this large-scale bio-based additive manufacturing program. (Photo courtesy office of Sen. Susan Collins)

A partnership between the University of Maine and Oak Ridge National Laboratory will use ground-up trees and bioplastics to make “very strong plastics” that can be used in 3D printing, officials said Thursday.

The 3D printing, which will print items one layer at a time, could be used to make boat hull molds, shelters, building components, and tooling for composites and wind blades, among other possibilities.

The $20 million project will be funded by the U.S. Department of Energy’s Advanced Manufacturing Office.

ORNL is considered the leading laboratory for the type of work known as additive manufacturing, said U.S. Senator Lamar Alexander, a Tennessee Republican who was among the officials at the announcement in Washington, D.C., on Thursday.

[Read more…]

ORNL, University of Maine to announce $20 million 3D printing manufacturing partnership

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ORNL Manufacturing Demonstration Facility Entrance
New additive manufacturing technologies are being explored at DOE’s Manufacturing Demonstration Facility at ORNL. (Photo courtesy ORNL)
Lamar Alexander
Lamar Alexander

Three U.S. senators, Oak Ridge National Laboratory, and the University of Maine on Thursday will announce a $20 million 3D printing manufacturing partnership that will help the forest products industry, officials said Wednesday.

The announcement is scheduled for 11:30 a.m. Thursday in Washington, D.C. You can watch it here.

The three U.S. senators joining ORNL and the University of Maine at the announcement will be Susan Collins, a Maine Republican; Lamar Alexander, a Tennessee Republican; and Angus King, a Maine Independent.

They will announce the launch of a large-scale bio-based additive manufacturing, or 3D printing, program. 3D printing prints items a layer at a time.

[Read more…]

ORNL wins nine R&D 100 Awards        

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A close-up look at the Open Port Sampling Interfaces for Mass Spectrometry, one of Oak Ridge National Laboratory’s seven 2016 R&D 100 Award winners. (Photo courtesy ORNL)

A close-up look at the Open Port Sampling Interfaces for Mass Spectrometry, one of Oak Ridge National Laboratory’s seven 2016 R&D 100 Award winners. (Photo courtesy ORNL)

 

Researchers at the U.S. Department of Energy’s Oak Ridge National Laboratory have received nine R&D 100 Awards in recognition of their significant advancements in science and technology, a press release said. The honorees were recognized in November at the 55th annual R&D 100 Conference, sponsored by R&D Magazine.

The awards, known as the “Oscars of Invention,” honor innovative breakthroughs in materials science, biomedicine, consumer products, and more from academia, industry, and government-sponsored research agencies. This year’s nine honors bring ORNL’s total of R&D 100 awards to 210 since their inception in 1963, the press release said.

ORNL researchers were recognized for the following innovations:

ACMZ Cast Aluminum Alloys were developed by a team of researchers from ORNL with Fiat Chrysler Automobile U.S. and Nemak U.S.A.

ACMZ aluminum alloys are a new class of affordable, lightweight superalloys capable of withstanding temperatures of almost 100-degree Celsius more than current commercial alloys while providing exceptional thermomechanical performance and hot tear resistance.

Common commercial alloys soften rapidly at high temperatures, limiting their use in next-generation vehicles, while other alloys that can withstand elevated temperatures are cost prohibitive and difficult to cast. ACMZ alloys were developed using a suite of atomic-level characterization and computation tools, resulting in a strong, stable, and versatile material capable of withstanding the stressful conditions of next-generation high-efficiency combustion engines, the press release said. [Read more…]

ORNL 3D-prints first submersible hull for U.S. Navy

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U.S. Energy Secretary Rick Perry takes a picture of the submersible hull 3D printed for the U.S. Navy at the Oak Ridge National Laboratory Manufacturing Demonstration Facility on Monday, May 22, 2017. (Photo by John Huotari/Oak Ridge Today)

U.S. Energy Secretary Rick Perry takes a picture of the submersible hull 3D-printed for the U.S. Navy at the Oak Ridge National Laboratory Manufacturing Demonstration Facility in Hardin Valley on Monday, May 22, 2017. (Photo by John Huotari/Oak Ridge Today)

 

The U.S. Navy teamed up with Oak Ridge National Laboratory to print the military’s first 3D-printed submersible hull in just four weeks. The parts were printed in just days, rather than weeks, and production costs were cut by 90 percent.

The hull was printed at ORNL’s Manufacturing Demonstration Facility in Hardin Valley through a partnership with the Navy’s Disruptive Technology Lab, according to a story published July 20 by the U.S. Department of Energy Office of Energy Efficiency and Renewable Energy. ORNL is a DOE laboratory.

“ORNL and the Navy saw this is as an opportunity to bring together their resources and expertise in a partnership with the potential to revolutionize manufacturing in the defense sector,” the DOE story said. “Not only can the Navy find new ways to reduce traditional costs associated with manufacturing, but the lessons learned from this project will help ORNL further explore 3D printing applications in the boating industry, aerospace, buildings, and anything that requires a large, resilient structure. Partnerships like these help drive economic growth and reinforce our national security.”

The team working on the 3D-printed submersible hull needed to create a 30-foot proof-of-concept hull out of carbon fiber composite material, DOE said. The prototype vessel is called the Optionally Manned Technology Demonstrator, and it could be used to deploy logistics capabilities and sensors. Future vessels will need to be manufactured faster and incorporate new designs to support Navy missions, DOE said. [Read more…]

Senate bill also rejects Trump’s science cut, increases funding instead

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Energy Secretary Rick Perry, left, talks to reporters after touring Oak Ridge National Laboratory's Manufacturing Demonstration Facility on Hardin Valley Road on Monday, May 22, 2017. Also pictured is U.S. Senator Lamar Alexander, center, a Tennessee Republican, and ORNL Director Thom Mason. (Photo by John Huotari/Oak Ridge Today)

U.S. Senator Lamar Alexander, center, a Tennessee Republican, is pictured above with Energy Secretary Rick Perry, left, at Oak Ridge National Laboratory’s Manufacturing Demonstration Facility in Hardin Valley on Monday, May 22, 2017. Also pictured is former ORNL Director Thom Mason. (Photo by John Huotari/Oak Ridge Today)

 

An appropriations bill approved by a Senate subcommittee on Tuesday rejects the Trump administration’s proposal to cut $919 million in funding from the U.S. Department of Energy’s Office of Science in the fiscal year that starts October 1.

Instead of cutting, the Senate bill would actually increase funding for the Office of Science, boosting it to $5.55 billion in fiscal year 2018. That would be again a record funding level in a regular appropriations bill, according to U.S. Senator Lamar Alexander, a Tennessee Republican who often advocates for the federal sites in Oak Ridge and chairs the Senate subcommittee.

Like the Senate this week, the House Appropriations Committee last week also rejected President Donald Trump’s request to cut DOE’s Office of Science.

Unlike the Senate bill, though, the House bill would keep funding flat at $5.39 billion, the same as in the current fiscal year. That level of funding was also a record in a regular appropriations bill, Alexander said in May.

The Office of Science is the nation’s largest supporter of research in the physical sciences.

The president’s budget request, submitted to Congress on May 23, would cut Office of Science funding by about 17 percent, dropping it to $4.47 billion.

Keeping Office of Science funding flat, or even increasing it, could be important to several of the federal sites in Oak Ridge. Oak Ridge National Laboratory is an Office of Science lab, and the Office of Scientific and Technical Information, or OSTI, is an Office of Science unit. [Read more…]

Curious about 3D printed vehicles, including excavator? ORNL has posted photos

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Oak Ridge National Laboratory has helped produce the first fully functional excavator that uses parts made through additive manufacturing, or 3D printing. The excavator is pictured above on Feb. 27, 2017. (Photo courtesy of Oak Ridge National Laboratory, U.S. Dept. of Energy)

Oak Ridge National Laboratory has helped produce the first fully functional excavator that uses parts made through additive manufacturing, or 3D printing. The excavator is pictured above on Feb. 27, 2017. (Photo courtesy of Oak Ridge National Laboratory, U.S. Dept. of Energy)

 

Oak Ridge National Laboratory has helped produce the first fully functional excavator that uses parts made through additive manufacturing, or 3D printing.

The excavator, part of a working demonstration known as Project AME, was made in collaboration with ORNL partners in industry, government, and academia. The project helps showcase a range of industrial applications for 3D printing, ORNL said.

Additive manufacturing is the process used to build something one layer at a time. Rather than ink, 3D printers use polymers.

One of the most well-known examples is the Shelby Cobra car 3-D printed on a large-scale polymer printer at ORNL’s Manufacturing Demonstration Facility in Hardin Valley. President Barack Obama and Vice President Joe Biden admired that vehicle—and joked about taking it for a spin—during a trip to East Tennessee in January 2015.

ORNL has been involved in other projects using 3D printing that have attracted attention, and the lab has posted photos of its 3D printed vehicles. You can see them here. [Read more…]

ORNL, Boeing set Guinness World Record with 3D printed tool for Boeing 777X wing part

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GUINNESS WORLD RECORDS measurement of ORNL-Boeing trim tool Aug 29 2016

Official measurement of the 3D printed trim tool co-developed by Oak Ridge National Laboratory and The Boeing Company exceeded the required minimum size to achieve the Guinness World Records title of largest solid 3D printed item. Pictured above on Monday, Aug. 29, 2016, is Guinness World Records Judge Michael Empric. (Photo courtesy ORNL, U.S. Department of Energy)

 

HARDIN VALLEY—A tool made by Oak Ridge National Laboratory has set a world record for largest solid item manufactured on a 3D printer. Guinness World Records confirmed the tool’s measurements during a visit to ORNL’s Manufacturing Demonstration Facility in Hardin Valley on Monday.

The trim-and-drill tool measures 17.5 feet long, 5.5 feet wide, and 1.5 feet tall. It’s comparable in length to a large sport utility vehicle and weighs approximately 1,650 pounds.

It will be used to help make a wing part on the Boeing 777X airplane, a passenger jet. After ORNL completes some testing, Boeing will evaluate the tool in the company’s new production facility in St. Louis and then provide information to ORNL about its performance.

ORNL printed the trim-and-drill tool in only 30 hours on a 3D printer at the Manufacturing Demonstration Facility in Hardin Valley using mostly ABS (acrylonitrile butadiene styrene) mixed with about 20 percent carbon fiber. ABS is the same material used to produce Legos, and it’s a tough, strong polymer, said Bill Peter, MDF director.

Judge Michael Empric said Guinness World Records had set a minimum measurement of 10.5 cubic feet for the new largest solid 3D printed item, which is a new category. The Boeing tool printed by ORNL measured much larger, 82.4 cubic feet, Empric said.

The original tool was printed in one piece and was larger, but it was trimmed down, Empric said. [Read more…]

ORNL, Boeing to receive Guinness World Records title for largest solid 3D printed item

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ORNL Manufacturing Demonstration Facility Polymer Printer

This large-scale polymer printer at the Oak Ridge National Laboratory’s Manufacturing Demonstration Facility was used to fabricate the Shelby Cobra. (Photo by John Huotari/Oak Ridge Today)

 

Note: This story was updated at 2:45 p.m.

Oak Ridge National Laboratory and the Boeing Company are expected to receive the Guinness World Records title for largest solid 3D printed item, a media advisory said.

On Monday, an official Guinness World Records judge will measure and award the title of largest solid 3D printed item to ORNL and Boeing for a 3D printed tool used in manufacturing the Boeing 777X passenger jet. The media has been invited.

The invitation-only ceremony is at 11 a.m. Monday, August 29, at ORNL’s Manufacturing Demonstration Facility at 2370 Cherahala Boulevard, off Pellissippi Parkway at Hardin Valley Road. [Read more…]

Oak Ridge National Laboratory opening Chattanooga office

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Thom Mason May 23 2016

ORNL Director Thom Mason announced that the lab will open an office in Chattanooga. The announcement was made Monday, May 23, 2016, at the Southeast Regional Energy Innovation Workshop at The Chattanoogan hotel. (Photo by ORNL)

 

The U.S. Department of Energy’s Oak Ridge National Laboratory will open an office at EPB headquarters in Chattanooga’s Innovation District that will link local companies to the national laboratory’s resources and expertise. ORNL Director Thom Mason announced the office on Monday, May 23, at the Southeast Regional Energy Innovation Workshop at The Chattanoogan hotel.

“This is the best way for us to build on existing ORNL collaborations in Chattanooga and to identify new opportunities,” Mason said. “The work involving EPB, the Department of Energy, and Oak Ridge National Laboratory illustrates the power of regional cooperation. We want to accelerate opportunities in developing clean energy technology, manufacturing, and computing.”

ORNL continues to partner with EPB, a municipally owned utility, on researching the performance, security, and efficiency of Chattanooga’s electrical system. This research can be applied to make power systems nationwide cleaner, safer and more efficient. [Read more…]

UT: Expertise in materials science, additive manufacturing helps draw CVMR to Tenn.

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Michael Hargett and Kamran Khoza of CVMR USA

CVMR President Michael Hargett, left, and Kamran Khozan, chairman and chief executive officer, joined local, state, and federal officials on Friday, March 13, to announce they’re moving company headquarters from Toronto to Oak Ridge, investing $313 million and adding 620 jobs.

 

Tennessee Governor Bill Haslam and Economic and Community Development Commissioner Randy Boyd announced last week that CVMR Corporation is relocating its global headquarters to Oak Ridge from Toronto, Canada. CVMR provides materials for additive manufacturing and announced it will create 620 jobs.

During recruitment of CVMR, University of Tennessee officials assisted the state and hosted the company at UT Knoxville to visit with engineering and chemistry faculty and learn about graduate programs, such as the Bredesen Center for Interdisciplinary Research and Graduate Education, as well as internships and co-ops for students, a press release said. UT System officials provided information about technology transfer, the UT Research Foundation, and Cherokee Farm Innovation Campus. CVMR also learned more about the University’s role in leading the Institute for Advanced Composites Manufacturing Innovation, or IACMI, a $259 million partnership announced by President Barack Obama in January. [Read more…]

Metal powder manufacturing company investing $313 million in Oak Ridge, adding 620 jobs

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Michael Hargett and Kamran Khoza of CVMR USA

CVMR President Michael Hargett, left, and Kamran Khozan, chairman and chief executive officer, joined local, state, and federal officials on Friday to announce they’re moving company headquarters from Toronto to Oak Ridge, investing $313 million and adding 620 jobs.

 

Note: This story was last updated at 12 a.m.

A company that manufactures high-purity metal powders and super alloys is moving its operations to Oak Ridge from Toronto, Canada, and investing $313 million here and creating 620 jobs, officials said Friday.

CVMR, which has operations in 18 countries, will use the former Theragenics building at Horizon Center in west Oak Ridge for its headquarters and research and development. The company closed on that building, which is on 21 acres, on Friday, but executives declined to disclose the sale price.

The first employee was hired Thursday, said Kamran Khozan, chairman and chief executive officer of CVMR (USA) Incorporated.

The company could expand that 65,000-square-foot building; infrastructure that is already in place allows it to be doubled. The company could put 218 people to work right away in its new headquarters and add 402 high-paying manufacturing jobs later, a state official said.

“I can promise you that this is the start of a wave,” said Randy Boyd, the new commissioner of Tennessee Economic and Community Development. [Read more…]

Guest column: President Obama’s manufacturing announcement—what it means for UT, ORNL, East Tennessee

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Jimmy Cheek and Martin Keller and Shelby Cobra

University of Tennessee Knoxville Chancellor Jimmy G. Cheek, right, stands with Martin Keller, associate laboratory director at Oak Ridge National Laboratory, in front of a Shelby Cobra printed as a collaboration between ORNL and UT personnel. The car served as a highlight of President Obama’s visit to the area on Friday. (Photo courtesy UT) 

 

KNOXVILLE—President Obama’s announcement on Friday that the University of Tennessee in Knoxville would be the lead institution in a $259 million advanced composites manufacturing project known as the Institute for Advanced Composites Manufacturing Innovation, or IACMI, was met with applause, but also a few questions.

Many wondered what advanced composites manufacturing really means, why the UT-led consortium was selected, and what the impact for the area might be.

Here are some answers.

What is IACMI?

IACMI is the newest federally funded institute for manufacturing innovation. Its focus is on advancing innovation in the manufacturing of composites used in automobiles, wind turbines, and compressed gas storage tanks. [Read more…]