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ORNL, Boeing set Guinness World Record with 3D printed tool for Boeing 777X wing part

Posted at 11:02 pm August 30, 2016
By John Huotari Leave a Comment

GUINNESS WORLD RECORDS measurement of ORNL-Boeing trim tool Aug 29 2016

Official measurement of the 3D printed trim tool co-developed by Oak Ridge National Laboratory and The Boeing Company exceeded the required minimum size to achieve the Guinness World Records title of largest solid 3D printed item. Pictured above on Monday, Aug. 29, 2016, is Guinness World Records Judge Michael Empric. (Photo courtesy ORNL, U.S. Department of Energy)

 

HARDIN VALLEY—A tool made by Oak Ridge National Laboratory has set a world record for largest solid item manufactured on a 3D printer. Guinness World Records confirmed the tool’s measurements during a visit to ORNL’s Manufacturing Demonstration Facility in Hardin Valley on Monday.

The trim-and-drill tool measures 17.5 feet long, 5.5 feet wide, and 1.5 feet tall. It’s comparable in length to a large sport utility vehicle and weighs approximately 1,650 pounds.

It will be used to help make a wing part on the Boeing 777X airplane, a passenger jet. After ORNL completes some testing, Boeing will evaluate the tool in the company’s new production facility in St. Louis and then provide information to ORNL about its performance.

ORNL printed the trim-and-drill tool in only 30 hours on a 3D printer at the Manufacturing Demonstration Facility in Hardin Valley using mostly ABS (acrylonitrile butadiene styrene) mixed with about 20 percent carbon fiber. ABS is the same material used to produce Legos, and it’s a tough, strong polymer, said Bill Peter, MDF director.

Judge Michael Empric said Guinness World Records had set a minimum measurement of 10.5 cubic feet for the new largest solid 3D printed item, which is a new category. The Boeing tool printed by ORNL measured much larger, 82.4 cubic feet, Empric said.

The original tool was printed in one piece and was larger, but it was trimmed down, Empric said. [Read more…]

Filed Under: Business, Front Page News, Oak Ridge National Laboratory, ORNL, Slider, U.S. Department of Energy Tagged With: 3D printed, 3D printer, 3D printing, 777X, additive manufacturing, BAAM, Big Area Additive Manufacturing, Bill Peter, Boeing, Boeing 777X, Boeing Research and Technology, Cincinnati Incorporated, Guinness World Records, largest solid 3D printed item, Leo Christodoulou, Manufacturing Demonstration Facility, Michael Empric, Mike Matlack, Oak Ridge National Laboratory, ORNL, SNS, Spallation Neutron Source, Techmer, Thom Mason, trim-and-drill tool, TruDesign, Vlastimil Kunc, world record

ORNL, Boeing to receive Guinness World Records title for largest solid 3D printed item

Posted at 12:25 pm August 25, 2016
By Oak Ridge Today Staff Leave a Comment

ORNL Manufacturing Demonstration Facility Polymer Printer

This large-scale polymer printer at the Oak Ridge National Laboratory’s Manufacturing Demonstration Facility was used to fabricate the Shelby Cobra. (Photo by John Huotari/Oak Ridge Today)

 

Note: This story was updated at 2:45 p.m.

Oak Ridge National Laboratory and the Boeing Company are expected to receive the Guinness World Records title for largest solid 3D printed item, a media advisory said.

On Monday, an official Guinness World Records judge will measure and award the title of largest solid 3D printed item to ORNL and Boeing for a 3D printed tool used in manufacturing the Boeing 777X passenger jet. The media has been invited.

The invitation-only ceremony is at 11 a.m. Monday, August 29, at ORNL’s Manufacturing Demonstration Facility at 2370 Cherahala Boulevard, off Pellissippi Parkway at Hardin Valley Road. [Read more…]

Filed Under: Business, Front Page News, Oak Ridge, Oak Ridge National Laboratory, Top Stories, U.S. Department of Energy Tagged With: 3D printed, 3D printed item, 3D printing, additive manufacturing, Bill Peter, Boeing, Boeing 777X, Boeing Company, Brian Post, Guiness World Records, Manufacturing Demonstration Facility, Michael Empiric, Mike Matlack, Oak Ridge National Laboratory, ORNL, Pellissippi Parkway, polymer printer, Vlastimil Kunc

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Classifieds

Public Notice: Comment period extended for Draft EA for Lithium Processing Facility at Y-12

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Availability of the Final Environmental Assessment for the Oak Ridge Enhanced Technology and Training Center (ORETTC) (DOE/EA-2144), Finding of No Significant Impact, and Wetland Statement of Findings

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