Oak Ridge Today

FORNL talk Tuesday about manufacturing innovation

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Craig Blue

 

A Tuesday talk will focus on manufacturing innovation in the Oak Ridge area.

The featured speaker will be Craig Blue, manager of the Advanced Manufacturing Program at Oak Ridge National Laboratory. He will present information about the Manufacturing Demonstration Facility model, science and technology breakthroughs, and quantitative impacts, a press release said. His talk is titled “ORNL’s Manufacturing Demonstration Facility: Driving a Manufacturing Innovation Ecosystem.

Tuesday’s monthly meeting of Friends of Oak Ridge National Laboratory will be virtual, or online. It is open to the public, and it is scheduled to start at noon Tuesday, June 8. [Read more…]

ORNL wins nine R&D 100 Awards        

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A close-up look at the Open Port Sampling Interfaces for Mass Spectrometry, one of Oak Ridge National Laboratory’s seven 2016 R&D 100 Award winners. (Photo courtesy ORNL)

A close-up look at the Open Port Sampling Interfaces for Mass Spectrometry, one of Oak Ridge National Laboratory’s seven 2016 R&D 100 Award winners. (Photo courtesy ORNL)

 

Researchers at the U.S. Department of Energy’s Oak Ridge National Laboratory have received nine R&D 100 Awards in recognition of their significant advancements in science and technology, a press release said. The honorees were recognized in November at the 55th annual R&D 100 Conference, sponsored by R&D Magazine.

The awards, known as the “Oscars of Invention,” honor innovative breakthroughs in materials science, biomedicine, consumer products, and more from academia, industry, and government-sponsored research agencies. This year’s nine honors bring ORNL’s total of R&D 100 awards to 210 since their inception in 1963, the press release said.

ORNL researchers were recognized for the following innovations:

ACMZ Cast Aluminum Alloys were developed by a team of researchers from ORNL with Fiat Chrysler Automobile U.S. and Nemak U.S.A.

ACMZ aluminum alloys are a new class of affordable, lightweight superalloys capable of withstanding temperatures of almost 100-degree Celsius more than current commercial alloys while providing exceptional thermomechanical performance and hot tear resistance.

Common commercial alloys soften rapidly at high temperatures, limiting their use in next-generation vehicles, while other alloys that can withstand elevated temperatures are cost prohibitive and difficult to cast. ACMZ alloys were developed using a suite of atomic-level characterization and computation tools, resulting in a strong, stable, and versatile material capable of withstanding the stressful conditions of next-generation high-efficiency combustion engines, the press release said. [Read more…]

He once called for eliminating DOE. Now Secretary Perry pledges to be an advocate.

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Energy Secretary Rick Perry drives a 3D printed personal utility vehicle at Oak Ridge National Laboratory's Manufacturing Demonstration Facility on Hardin Valley Road on Monday, May 22, 2017. His passenger is Craig Blue, director of energy efficiency and renewable energy programs at ORNL. (Photo by John Huotari/Oak Ridge Today)

Energy Secretary Rick Perry drives a 3D-printed utility vehicle, or PUV, at Oak Ridge National Laboratory’s Manufacturing Demonstration Facility in Hardin Valley on Monday, May 22, 2017. His passenger is Craig Blue, director of energy efficiency and renewable energy programs at ORNL. (Photo by John Huotari/Oak Ridge Today)

 

Note: This story was last updated at 8:30 a.m. May 24.

HARDIN VALLEY—He once called for eliminating the U.S. Department of Energy, but after touring federal sites in Oak Ridge and Hardin Valley on Monday, new Energy Secretary Rick Perry pledged to be an advocate for at least some programs.

Perry, a former Texas governor who was confirmed as energy secretary on March 2, was asked about his comments calling for the elimination of three federal departments, including DOE, during the 2012 presidential campaign. His call to eliminate the three departments probably received more attention than it might have otherwise because, in a moment that received a lot of attention, Perry couldn’t recall the name of the Department of Energy during a November 2011 debate. Some believe that moment helped sink his presidential campaign.

Earlier this year, Perry told U.S. senators during his confirmation hearing that he regretted his earlier call to eliminate DOE. After being briefed on many vital functions of DOE, he no longer believed that it should be eliminated, Perry told the Senate Energy and Natural Resources Committee, according to The New York Times.

During a stop in Hardin Valley on Monday afternoon, Perry acknowledged he’s learned a lot since the 2012 campaign, including in his visit to Oak Ridge and at DOE headquarters in Washington, D.C., and in trips to Idaho National Laboratory and the Waste Isolation Pilot Plant in southeast New Mexico.

He suggested he might not be the only one unaware of some of the innovations that have roots in or are developed in places like Oak Ridge, innovations like gene therapy, supercomputing, and 3D printing. The American public may also not be aware of how that “cutting-edge” technology can be used to create jobs and wealth, Perry said.

“Those are things I readily admit I didn’t know five years ago,” Perry said after operating a 3D-printed excavator and test-driving a printed utility vehicle—and learning about other innovations such as supercomputers at Oak Ridge National Laboratory and composite work at its Manufacturing Demonstration Facility in Hardin Valley on Monday afternoon. “There are a lot of things that have surprised me.” [Read more…]

ORNL, HTS International Corporation to collaborate on manufacturing research

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Oak Ridge National Laboratory and HTS International are exploring collaborations in advanced manufacturing research such as conformal cooling. These specially placed coolant lines allow parts to cool faster, which increases productivity for molding and casting manufacturers. (Image by ORNL)

Oak Ridge National Laboratory and HTS International are exploring collaborations in advanced manufacturing research such as conformal cooling. These specially placed coolant lines allow parts to cool faster, which increases productivity for molding and casting manufacturers. (Image by ORNL)

 

HTS International Corporation and Oak Ridge National Laboratory have signed an agreement to explore potential collaborations in advanced manufacturing research.

The memorandum of understanding follows HTS’s recent decision to locate its headquarters and production operations in a Knox County business park adjacent to the U.S. Department of Energy’s Manufacturing Demonstration Facility at ORNL (in Hardin Valley). The lab’s expertise and unique facilities in materials science, metallurgy, and advanced manufacturing attracted the attention of HTS’s leadership during a 2015 visit to Tennessee.

“Our researchers push the boundaries of what’s possible with materials and advanced manufacturing techniques, and we value partners such as HTS,” said Thomas Zacharia, deputy for science and technology at ORNL. “Industrial partners help to ensure we’re tackling the right problems, and our results help them to improve production capabilities and American competitiveness.”

HTS supplies specialty products to the injection molding and die casting industries, using its proprietary metal fusion technology to produce large-scale steel production components with conformal cooling. These specially placed coolant lines allow parts to cool faster, which increases productivity for molding and casting manufacturers. [Read more…]

Dick Smyser Community Lecture on Thursday to feature advanced composites manufacturing executive

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Craig Blue

Craig Blue

The 19th Annual Dick Smyser Community Lecture Series on Thursday will feature Craig Blue, chief executive officer of the Institute for Advanced Composites Manufacturing Innovation.

Blue will give an overview of the Institute for Advanced Composites Manufacturing Innovation and Oak Ridge National Laboratory’s Manufacturing Demonstration Facility. The lecture is sponsored by Friends of ORNL, or FORNL. It’s free and will be at the American Museum of Science and Energy at 300 South Tulane Avenue in Oak Ridge.

A reception will be held in the museum lobby starting at 5:30 p.m. (snacks will be served), and the lecture starts at 6 p.m. in the museum auditorium, a press release said. This talk should be of interest to the general public, the release said. [Read more…]

Photo: Sen. Alexander tours ORNL’s Manufacturing Demonstration Facility

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Lamar Alexander Tours ORNL Manufacturing Demonstration Facility

Craig Blue, CEO of the Institute for Advanced Composites Manufacturing Innovation (IACMI); John Rivard, ORNL legislative fellow; and U.S. Senator Lamar Alexander examine the print platform of an additive manufacturing gantry during a tour of ORNL’s Manufacturing Demonstration Facility. (Photo by Genevieve Martin/ORNL)

 

U.S. Senator Lamar Alexander, a Tennessee Republican, toured the Oak Ridge National Laboratory’s Manufacturing Demonstration Facility in Hardin Valley on Thursday, part of a trip to East Tennessee this week that also included stops in Oak Ridge and Knoxville.

Read more about the Manufacturing Demonstration Facility here.

More information will be added as it becomes available.

Copyright 2015 Oak Ridge Today. All rights reserved. This material may not be published, broadcast, rewritten, or redistributed.

ORNL manufacturing facility part of national effort to make innovations

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Penny Pritzker Tours ORNL Manufacturing Demonstration Facility

U.S. Commerce Secretary Penny Pritzker, second from left, tours Oak Ridge National Laboratory’s Manufacturing Demonstration Facility in Hardin Valley on Thursday. Also pictured from left are IACMI CEO Craig Blue; Mark Johnson, director of DOE’s office of advanced manufacturing; Knoxville Mayor Madeline Rogero; and ORNL Director Thom Mason. They are standing next to a Shelby Cobra sports car that was 3D-printed at the Manufacturing Demonstration Facility. (Photo by John Huotari/Oak Ridge Today)

 

HARDIN VALLEY—The Manufacturing Demonstration Facility at Oak Ridge National Laboratory is part of a national effort to keep the United States on the cutting edge of research and manufacturing, a federal official said Thursday.

One-third of economic growth comes from innovations, and the United States must continue making new developments, said Penny Pritzker, U.S. commerce secretary.

“Research and manufacturing is not nice to have,” Pritzker said. “It’s a need to have.”

Pritzker toured the Manufacturing Demonstration Facility on Cherahala Boulevard in Hardin Valley on Thursday. It’s part of the Institute for Advanced Composites Manufacturing Innovation in Knoxville, which was announced by President Barack Obama and Vice President Joe Biden during a trip to East Tennessee in January. [Read more…]

Experts launch advanced composites institute announced by Obama, led by UT

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Craig Blue, David Danielson, and David Millhorn

Pictured above are Craig Blue, IACMI CEO; David Danielson assistant secretary, Office of Energy Efficiency and Renewable Energy, U.S. Department of Energy; and David Millhorn, executive vice president for the University of Tennessee System and president of the UT Research Foundation. (Photo courtesy UT)

 

ORNL a founding partner

Hundreds of composites experts from industry, government, and academia gathered at the Knoxville Convention Center on Wednesday for the launch of the Institute for Advanced Composites Manufacturing Innovation, or IACMI.

The University of Tennessee in Knoxville and Oak Ridge National Laboratory are among IACMI’s founding research partners.

A signing ceremony between the U.S. Department of Energy and IACMI representatives marked the official start of business for the newly established institute, which was announced in January by President Barack Obama.

IACMI will work with industry to reduce technical risk and develop a robust supply chain for advanced composite materials in automotive components, wind turbines, and compressed gas storage applications. Funded with $70 million in federal funds and more than $180 million in nonfederal funds, IACMI will focus on making advanced fiber-reinforced polymer composites less expensive and less energy-intensive, helping give America’s resurging manufacturing sector a more competitive edge in the global economy. [Read more…]

Guest column: President Obama’s manufacturing announcement—what it means for UT, ORNL, East Tennessee

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Jimmy Cheek and Martin Keller and Shelby Cobra

University of Tennessee Knoxville Chancellor Jimmy G. Cheek, right, stands with Martin Keller, associate laboratory director at Oak Ridge National Laboratory, in front of a Shelby Cobra printed as a collaboration between ORNL and UT personnel. The car served as a highlight of President Obama’s visit to the area on Friday. (Photo courtesy UT) 

 

KNOXVILLE—President Obama’s announcement on Friday that the University of Tennessee in Knoxville would be the lead institution in a $259 million advanced composites manufacturing project known as the Institute for Advanced Composites Manufacturing Innovation, or IACMI, was met with applause, but also a few questions.

Many wondered what advanced composites manufacturing really means, why the UT-led consortium was selected, and what the impact for the area might be.

Here are some answers.

What is IACMI?

IACMI is the newest federally funded institute for manufacturing innovation. Its focus is on advancing innovation in the manufacturing of composites used in automobiles, wind turbines, and compressed gas storage tanks. [Read more…]

UT engineering students help ORNL, Local Motors print drivable 3D car

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3D Car

John Rogers, co-founder and CEO of Local Motors, left, and Douglas Woods, president of the Association for Manufacturing Technology, drive away from the International Manufacturing Technology Show in Chicago over the weekend in a car printed with the help of UT students. (Photo courtesy UT)

 

KNOXVILLE—The only “car” that most people associate with printers is a “car-tridge” of ink, but that may soon change thanks in part to several students at the University of Tennessee in Knoxville.

UT, Oak Ridge National Laboratory, Local Motors, Cincinnati Incorporated, and Oak Ridge Associated Universities teamed up to print a working, drivable car over the weekend at the International Manufacturing Technology Show in Chicago.

The Strati 3D, officially produced by Local Motors, which has an office on Market Square in Knoxville, highlighted the show and placed what sounds like a product of science fiction firmly in the realm of reality.

“This brand-new process disrupts the manufacturing status quo,” said John B. Rogers Jr., chief executive officer of Local Motors. “It changes the consumer experience and proves that a car can be born in an entirely different way.” [Read more…]

ORNL makes low-cost carbon fiber available to American manufacturers

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Carbon Fiber Technology Facility

Operated by Oak Ridge National Laboratory, the Carbon Fiber Technology Facility is accepting proposals from companies that want to test low-cost carbon fibers manufactured at the pilot scale plant. Pictured here are textile-grade acrylic fibers entering the first of four oxidation ovens, where they gradually turn from white to yellow, auburn, brown, then black. Once fully oxidized, the fiber is ready to run through the higher-temperature furnaces, which convert the oxidized fiber to carbon fiber. (Submitted photo)

Companies interested in testing the latest in low-cost carbon fiber have a new opportunity to partner with the U.S. Department of Energy’s Carbon Fiber Technology Facility.

The CFTF, operated by Oak Ridge National Laboratory as part of the department’s Clean Energy Manufacturing Initiative, opened earlier this year to find ways to reduce carbon fiber production costs and to work with the private sector to stimulate widespread use of the strong, lightweight material.

In its first months of operation, the CFTF used traditional raw materials to assure the new pilot scale manufacturing line would produce a commercial-quality product. With that goal accomplished, the facility now will use less expensive “precursor” materials that can be turned into carbon fiber more cost-effectively. [Read more…]

Local FIRST robotics teams dominate regionals, advance to national competition

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First Robotics Competition

From left, Oak Ridge High School’s Andreas Franco feeds discs into the team’s robot as Tag Groff, Oak Ridge National Laboratory mentor Mark Buckner, and Amelia DiAngelo manage the controls. (Photo by Jason Richards/ORNL)

Frisbee-flinging robots took over the Knoxville Convention Center last weekend, as thousands of high school students, mentors, and volunteers gathered for the third annual FIRST robotics Smoky Mountains regional competition.

Local teams Hardin Valley Academy, Oak Ridge High School, and Halls High School netted the championship title in a nail-biting finale at the regional event, qualifying them to compete in the national finals held April 24-27 in St. Louis. A team from Roane County High School, which won the Rookie All Star award, is also bound for nationals. The four high schools are among 14 teams sponsored by UT-Battelle, the managing contractor of Oak Ridge National Laboratory.

The FIRST robotics competition gives high school teams six weeks to design, build, and program a complex robot that can meet the intense demands of the year’s game. Throwing discs and climbing pyramids were among the challenges of the 2013 game, called Ultimate Ascent. [Read more…]