Oak Ridge Today

DOE makes upgrades to Molten Salt Reactor Experiment

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An aerial view of the Molten Salt Reactor Experiment. The facility was shut down in 1973, and the Oak Ridge Office of Environmental Management is responsible for keeping it in a safe mode until its demolition is scheduled. (Photo courtesy DOE EM)

The U.S. Department of Energy is upgrading a historic reactor in Oak Ridge to keep the facility safe until it can be demolished.

The reactor, the Molten Salt Reactor Experiment, is at Oak Ridge National Laboratory, and it was shut down nearly 50 years ago. At some point, the MSRE will be deactivated, and that will save about $5 million in annual operating costs, a press release said.

The work is being overseen by the DOE Oak Ridge Office of Environmental Management.

“We have the important responsibility of keeping it safe until major cleanup operations begin,” said Nathan Felosi, EM’s ORNL portfolio federal project director. “The latest round of projects is making sure that’s the case and achieving considerable cost savings to taxpayers.”

[Read more…]

For members: CNS violated nuclear safety requirements at Y-12, NNSA says

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Y-12 Building 9212
A low-level aerial shot of Building 9212 at the Y-12 National Security Complex.

A federal contractor violated nuclear safety requirements at the Y-12 National Security Complex, according to the National Nuclear Security Administration.

The violations are associated with the accumulations of uranium-235 in a glovebox, furnace, and casting line in Building 9212 at Y-12. The equipment is used to recover and process uranium-235, a fissile material that can be used in nuclear weapons and reactors.

Y-12 Building 9212

A low-level aerial shot of Building 9212 at the Y-12 National Security Complex.

 

A federal contractor violated nuclear safety requirements at the Y-12 National Security Complex, according to the National Nuclear Security Administration.

The violations are associated with the accumulations of uranium-235 in a glovebox, furnace, and casting line in Building 9212 at Y-12. The equipment is used to recover and process uranium-235, a fissile material that can be used in nuclear weapons and reactors.

The buildup of enriched uranium, discovered after hydraulic lines leaked in a glovebox, exceeded limits established by a safety program meant to help prevent a nuclear chain reaction.

An investigation of the uranium accumulations found weaknesses in five areas, according to the NNSA, which is part of the U.S. Department of Energy and overseas nuclear weapons work at sites like Y-12. Among the deficiencies were procedural compliances, evaluations of process changes, the analyses of causes, the establishment of roles and responsibilities, and the implementation of a program meant to prevent inadvertent accumulations.

“The National Nuclear Security Administration considers these deficiencies to be of high safety significance,” Administrator Lisa Gordon-Hagerty wrote in an April 6 letter. “Although there were no actual consequences to the public, workers, or the environment, these deficiencies eroded the barriers preventing a nuclear criticality and could, if left uncorrected, adversely impact nuclear and worker safety at the Y-12 National Security Complex.”

The letter was sent to Morgan Smith, president and chief executive officer of Consolidated Nuclear Security. CNS manages and operates Y-12, as well as the Pantex Plant near Amarillo, Texas, for the NNSA.

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For members: Companies have agreement to make nuclear fuel

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X-energy-TRISO-Carbonization-and-Heat-Treatment-Furnace
The carbonization and heat treatment furnace used to produce TRISO fuel, a uranium fuel, at a pilot production facility at Oak Ridge National Laboratory. (Photo courtesy X-energy)

Note: This story was updated at 12:15 p.m.

A company that has a trial fuel fabrication facility at Oak Ridge National Laboratory is collaborating with a joint venture led by GE with Hitachi to produce nuclear fuel for the U.S. Department of Defense and NASA.

 

The carbonization and heat treatment furnace used to produce TRISO fuel, a high-assay, low-enriched uranium fuel, at a pilot production facility at Oak Ridge National Laboratory. (Photo courtesy X-energy)

 

A company that has a trial fuel fabrication facility at Oak Ridge National Laboratory is collaborating with a joint venture led by GE with Hitachi to produce nuclear fuel for the U.S. Department of Defense and NASA.

The company, X-energy of Rockville, Maryland, announced the collaboration with Global Nuclear Fuel on November 6.

The two companies have an agreement to develop high-assay, low-enriched uranium TRISO fuel. The fuel could be used in defense micro-reactors and by NASA for nuclear thermal propulsion, a press release said.

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DNFSB: Moving fissile materials, operations from Y-12 building improves nuclear safety, reduces risk

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Building 9204-2 (Beta 2) is pictured above at center at the Y-12 National Security Complex. Part of Building 9204-2E (Beta 2E) is pictured in the top left. (Photo courtesy Consolidated Nuclear Security)

Building 9204-2 (Beta 2) is pictured above at center at the Y-12 National Security Complex. Part of Building 9204-2E (Beta 2E) is pictured in the top left. (Photo courtesy Consolidated Nuclear Security)

Building 9204-2 (Beta 2) is pictured above at center at the Y-12 National Security Complex. Part of Building 9204-2E (Beta 2E) is pictured in the top left. (Photo courtesy Consolidated Nuclear Security)

Building 9204-2 (Beta 2) is pictured above at center at the Y-12 National Security Complex. Part of Building 9204-2E (Beta 2E) is pictured in the top left. (Photo courtesy Consolidated Nuclear Security)

 

Nuclear materials and operations have been removed from an old building at the Y-12 National Security Complex, and that improves safety and reduces the risk to workers and the public, a federal safety board said.

The building, 9204-2, or Beta 2, is on the west side of Y-12. It’s one of nine buildings at the 811-acre site that once used machines known as calutrons to enrich uranium for atomic bombs as part of the top-secret Manhattan Project during World War II. It’s now used to produce lithium for nuclear weapons.

In an early September report, the Defense Nuclear Facilities Safety Board said Consolidated Nuclear Security and the National Nuclear Security Administration Production Office had officially downgraded Building 9204-2. It had been a category two hazard, but it is now less than category three. It’s considered non-nuclear.

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NNSA, TVA agree to ‘down-blend’ uranium to produce tritium for weapons

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The sign at the main entrance to the Y-12 National Security Complex is pictured above on Sunday, Aug. 6, 2017. (Photo by John Huotari/Oak Ridge Today)

The National Nuclear Security Administration and the Tennessee Valley Authority announced Wednesday, Aug. 22, 2018, that they intend to enter into an agreement to “down-blend” highly enriched uranium to low-enriched uranium in order to help produce tritium, a key “boosting” component in nuclear weapons. The highly enriched uranium used for the “down-blending” is processed, packaged, and shipped from the Y-12 National Security Complex in Oak Ridge. (File photo by John Huotari/Oak Ridge Today)

The sign at the main entrance to the Y-12 National Security Complex is pictured above on Sunday, Aug. 6, 2017. (Photo by John Huotari/Oak Ridge Today)

The National Nuclear Security Administration and the Tennessee Valley Authority announced Wednesday, Aug. 22, 2018, that they intend to enter into an agreement to “down-blend” highly enriched uranium to low-enriched uranium in order to help produce tritium, a key “boosting” component in nuclear weapons. The highly enriched uranium used for the “down-blending” is processed, packaged, and shipped from the Y-12 National Security Complex in Oak Ridge. (File photo by John Huotari/Oak Ridge Today)

 

The National Nuclear Security Administration and the Tennessee Valley Authority announced last week that they intend to enter into an agreement to “down-blend” highly enriched uranium to low-enriched uranium in order to help produce tritium, a key “boosting” component in nuclear weapons.

The highly enriched uranium used for the “down-blending” is processed, packaged, and shipped from the Y-12 National Security Complex in Oak Ridge, according to the NNSA. Y-12 is the main storage facility for certain categories of highly enriched uranium, which can be used in nuclear weapons and in naval reactors.

Low-enriched uranium, or LEU fuel, is used in a commercial power reactor run by TVA at the Watts Bar Nuclear Plant Unit 1 near Spring City in Rhea County, southwest of Oak Ridge. Tritium is produced there by irradiating lithium-aluminate pellets with neutrons in rods known as tritium-producing burnable absorber rods, or TPBARs.

The irradiated rods are then shipped to the Savannah River Site, an NNSA production facility near Aiken, South Carolina. The Savannah River Site extracts the tritium from the irradiated rods, purifies it, and adds it to the existing inventory, according to the NNSA’s Fiscal Year 2018 Stockpile Stewardship and Management Plan.

Tritium is a radioactive isotope of hydrogen that has two neutrons and one proton. It has been described as an essential component in every nuclear weapon in the U.S. stockpile. It occurs naturally in small quantities but must be manufactured to obtain useful quantities. It enables weapons to produce a larger yield while reducing the overall size and weight of the warhead in a process known as “boosting,” the U.S. Department of Energy said in an environmental impact statement about 20 years ago.

But unlike other nuclear materials used in nuclear weapons, tritium decays at a rate of 5.5 percent per year—its half-life is about 12 years—and it must be replenished periodically.

The NNSA, a separately organized agency within DOE, said the agreement with TVA that was announced last week is for management of the down-blending campaign and the resulting material. It’s separate from an existing interagency agreement for irradiation services that started in 2000 and is in effect until November 30, 2035.

“Without this down-blending campaign, we would need to accelerate the development and execution of a strategy to provide LEU fuel for tritium production by nearly a decade,” said Phil Calbos, NNSA’s acting deputy administrator for defense programs.

The new agreement follows a determination by U.S. Energy Secretary Rick Perry on August 21 that allows the NNSA to continue transfers of enriched uranium from DOE’s inventories in support of national security, the NNSA said in a press release.

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Demolished building once helped protect city, enriched uranium at Y-12

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A building that was mostly demolished on Wednesday, May 30, 2018, once helped to protect enriched uranium at Y-12, and it was used by military police and the Oak Ridge Police Department to help protect the city. Part of the building, a former secure federal communications center, was still standing among the demolition debris late Wednesday afternoon. This picture was taken looking southeast from near the intersection of Bus Terminal Road and Oak Ridge Turnpike. (Photo by John Huotari/Oak Ridge Today)

A building that was mostly demolished on Wednesday, May 30, 2018, once helped to protect enriched uranium at Y-12, and it was used by military police and the Oak Ridge Police Department to help protect the city. Part of the building, a former secure federal communications center, was still standing among the demolition debris late Wednesday afternoon. This picture was taken looking southeast from near the intersection of Bus Terminal Road and Oak Ridge Turnpike. (Photo by John Huotari/Oak Ridge Today)

 

Note: This story was last updated at 8:30 a.m. June 2.

A building that was mostly demolished on Wednesday once helped to protect enriched uranium at Y-12, and it was used by military police and the Oak Ridge Police Department to help protect the city.

The building at 101 Bus Terminal Road was once connected by radio to a Y-12 building that stored the world’s only supply of enriched uranium-235, according to a 2010 newspaper article published by D. Ray Smith, who cited Bill Sergeant, head of security after World War II.

A small section of the Bus Terminal Road building that still had historic artifacts—two holding cells and a heavy, bulletproof steel door—remained standing, surrounded by demolition debris, on Wednesday and Thursday. It’s not clear why that one section hadn’t been demolished yet, but the 2010 newspaper article by Smith said it had been a secure federal communications center and was built to be safe from attack. That small section of the building, which had no external windows, was reported to have a concrete ceiling that was one foot thick.

The building, which is at the intersection with Oak Ridge Turnpike, is now being completely demolished so a Taco Bell restaurant can be built there. The building had been extensively modified, and it’s not clear how much of it might have been considered historic.

Smith said the Bus Terminal Road building was once connected by radio to Building 9213, which stored uranium-235 for about a year at Y-12. Building 9213 is on the south side of Chestnut Ridge, which is on the south side of Y-12. After it briefly stored uranium, Building 9213 was used for criticality experiments for years, Smith said. It’s also been used to train the National Guard to identify and isolate radioactive sources as part of their training for homeland security. [Read more…]

Coors, the beer brewer, honored for Manhattan Project work on Y-12 ceramic insulators

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bill-coors-manhattan-project-recognition

From left to right standing are Colin Colverson, Oak Ridge Site Representative and Office of General Counsel; Padraic Benson, historian, Office of Legacy Management; Tracy Atkins, Principal Representative Manhattan Project National Historical Park, Office of Legacy Management; and Thomas Pauling, Acting Director, Office of Legacy Management. Seated in front is Bill Coors. (Photo courtesy DOE Office of Legacy Management)

 

William Kistler “Bill” Coors is best known for the beer brewed in the Rocky Mountains, but he was honored by federal officials this month for his historic work building ceramic insulators that were used in Oak Ridge to help build the world’s first atomic bombs.

On December 2, Coors received the Energy Secretary’s Appreciation Award in Golden, Colorado, which is west of Denver and at the base of the Rocky Mountains.

The award was presented by U.S. Department of Energy Office of Legacy Management Acting Director Thomas Pauling. It recognizes Coors’ historic role in providing critical insulators to the U.S. Army Corps of Engineers Manhattan Engineer District, also known as the Manhattan Project, during World War II, a press release said. The Manhattan Project was a top-secret federal program to build the world’s first atomic weapons during the war—before Germany could.

The ceramic insulators were used in uranium enrichment operations at the Y-12 Plant in Oak Ridge, which was built as part of the Manhattan Project. [Read more…]