Defense Nuclear Facilities Safety Board Archives

Lithium Production Facility could be built in area of Biology Complex at Y-12

Posted at 3:40 pm May 28, 2018
By John Huotari Leave a Comment

Federal officials have already approved the need for a new Lithium Production Facility at the Y-12 National Security Complex, and in May 2018, they said it could be built on the east side of the 811-acre plant, possibly where the Biology Complex, the brick building at center, is now. The east side of Y-12 is pictured above from Scarboro Road on Sunday, May 20, 2018. (Photo by John Huotari/Oak Ridge Today)

Federal officials have already approved the need for a new Lithium Production Facility at the Y-12 National Security Complex, and this month, they said it could be built on the east side of the 811-acre plant, possibly where the Biology Complex is now.

Current plans call for demolishing the Biology Complex. Officials had recently been saying that removing buildings from that complex would allow the area to be used for “modern national defense missions.” But it hadn’t been clear what those missions might be.

On May 12, Steven Wyatt, public affairs manager for the National Nuclear Security Administration Production Office, confirmed that the Lithium Production Facility could be built there. Y-12 is a NNSA site.

“We are in the early stages of planning for the Lithium Production Capability that is needed to replace the aging and obsolete 9204-2 building,” Wyatt said. “We are reviewing options for constructing a facility in the eastern portion of the Y-12 site, including the area of the Biology Complex.” [Read more…]

UPF lawsuit: NNSA considering new, supplemental environmental impact statement for Y-12

Posted at 1:35 pm May 21, 2018
By John Huotari Leave a Comment

The sign at the main entrance to the Y-12 National Security Complex is pictured above on Sunday, Aug. 6, 2017. (Photo by John Huotari/Oak Ridge Today)

With a lawsuit pending, federal officials are considering whether a new or supplemental environmental impact statement is needed for the Y-12 National Security Complex after design plans changed for the Uranium Processing Facility, the largest federal construction project in Tennessee since World War II.

As part of the process, the National Nuclear Security Administration is preparing what is known as a supplement analysis, or SA. A draft of the new SA has been issued, and you can read it on the Y-12 website.

Comments on the draft supplement analysis can be submitted through June 20.

The final new supplement analysis and a record of decision could be issued by July 27, although the schedule is subject to change, according to a joint status report filed in U.S. District Court in Knoxville on May 11. The record of decision is expected to say whether a new or supplemental environmental impact statement is required for Y-12.

There was a site-wide environmental impact statement, or EIS, prepared for Y-12 in 2011. About five years later, in 2016, there was a supplement analysis prepared under the National Environmental Policy Act. It was connected to the decision by the NNSA and U.S. Department of Energy to not prepare a new or supplemental environmental impact statement after the NNSA decided on a new multi-building design for the UPF, rather than a single-building design, as part of an effort to keep project costs down, among other considerations. [Read more…]

About half of uranium-233 waste shipped from Building 3019 at ORNL

Posted at 10:13 pm November 26, 2017
By John Huotari 1 Comment

At left is a picture of an actual 24-inch steel canister of waste from the Consolidated Edison Uranium Solidification Program. At right is a representation of the canister interior. (File photo courtesy U.S. Department of Energy/Office of Environmental Management)

About half of the uranium-233 waste stored in Building 3019 at Oak Ridge National Laboratory has been shipped to a disposal facility in Nevada.

The shipments were completed in August, said Jay Mullis, manager of the U.S. Department of Energy’s Oak Ridge Office of Environmental Management.

But federal officials were only recently able to announce the end of the shipments of the waste from the Consolidated Edison Uranium Solidification Program, or CEUSP. The waste contained radioisotopes of uranium from a 1960s research and development test of thorium and uranium reactor fuel at the Consolidated Edison Indian Point-1 reactor in New York. The test was sponsored by the Atomic Energy Commission, a predecessor to the U.S. Department of Energy.

The shipments were completed 10 months ahead of schedule, Mullis told the Oak Ridge Site Specific Advisory Board on Wednesday, November 8. The CEUSP waste had been treated and turned into a ceramic matrix. It was shipped from Building 3019 at ORNL, where it had been stored, to the Nevada National Security Site, a former nuclear weapons proving ground about 65 miles northwest of Las Vegas. DOE started shipping the waste materials to the Nevada National Security Site in May 2015. [Read more…]

Report: Chair of nuclear safety board proposes eliminating it

Posted at 12:43 pm November 2, 2017
By John Huotari Leave a Comment

Sean Sullivan (Photo credit: DNFSB.gov)

The chairman of a nuclear safety board that provides recommendations and advice on public health and safety issues at certain federal facilities, including two in Oak Ridge, has proposed eliminating the board, according to an investigative news organization in Washington, D.C.

In its October 19 report, the nonprofit, nonpartisan Center for Public Integrity said it had obtained a June 29 letter from Sean Sullivan, the Republican chair of the Defense Nuclear Facilities Safety Board, to Mick Mulvaney, director of the White House’s Office of Management and Budget.

The center has posted the five-page letter online along with an attached one-page historical summary of the five-member board, which issues weekly reports for U.S. Department of Energy sites that include Oak Ridge National Laboratory and Y-12 National Security Complex, among other activities. In his letter, Sullivan said the board is a “relic of the Cold War-era defense establishment.”

The Defense Nuclear Facilities Safety Board is an independent oversight organization within the executive branch. It was created by Congress in 1988 to provide advice and recommendations to the secretary of energy on public health and safety at the defense nuclear facilities managed by DOE. Those reports are publicly available and posted online, and they have been used by reporters and public interest organizations, among others. The Center for Public Integrity said the DNFSB has helped persuade the federal government to impose tighter safety rules and regulations at most of the eight nuclear weapons sites. [Read more…]

DOE, NNSA deny alleged risk of ‘catastrophic collapse’ of old Y-12 buildings

Posted at 11:16 pm October 23, 2017
By John Huotari Leave a Comment

A low-level aerial shot of Building 9212 at the Y-12 National Security Complex, one of the buildings mentioned in a federal lawsuit filed in July over the proposed Uranium Processing Facility.

Note: This story was updated at 8:30 a.m.

The plaintiffs in a civil lawsuit filed in federal court in July alleged that there is a risk of a catastrophic collapse of old buildings containing nuclear weapon components at the Y-12 National Security Complex, possibly due to a large earthquake. A catastrophic collapse “would likely” result in the release of nuclear or toxic materials and place the environment and local residents in “extreme peril,” the plaintiffs said.

But federal officials denied that allegation and others in a response filed in late September.

The 44-page civil complaint, which is related to the planned Uranium Processing Facility at Y-12, was filed July 20 in U.S. District Court in Washington, D.C. The seven plaintiffs include three public interest organizations—Oak Ridge Environmental Peace Alliance, Nuclear Watch of New Mexico, and Natural Resources Defense Council of Washington, D.C.—and four people who live in Oak Ridge and Knoxville.

The federal lawsuit asked for an environmental review of the new design for the UPF, where design plans have changed from one building to three. The lawsuit alleged that the U.S. Department of Energy and the National Nuclear Security Administration have violated a federal environmental law, the National Environmental Policy Act, or NEPA, as they implement the major design change.

Specifically, the plaintiffs have requested a new supplemental environmental impact statement or a new site-wide environmental impact statement for the revised UPF design. They cited the decision to build several new buildings and the plan to continue using existing buildings that the plaintiffs say have significant structural defects. They want the U.S. District Court to vacate, or void, a supplement analysis and an amended record of decision prepared by the NNSA in 2016. [Read more…]

DOE disposing of uranium-233 waste stored at ORNL

Posted at 7:55 pm August 27, 2017
By John Huotari Leave a Comment

During training, workers removed a type of shipping cask that was expected to be used to transport 403 canisters of uranium-tainted waste from Oak Ridge National Laboratory to Nevada National Security Site northwest of Las Vegas. (File photo courtesy U.S. Department of Energy/Office of Environmental Management)

This story was updated at 5 p.m. Aug. 30.

They haven’t agreed on a final budget number, but the Trump administration and the U.S. House and Senate have proposed spending between about $33 million and $52 million in the next fiscal year to continue disposing of uranium-233 waste materials that are stored at Oak Ridge National Laboratory in a building that is the oldest continuously operating nuclear facility in the U.S. Department of Energy complex.

The uranium-233, or U-233, waste is now stored in secure vaults in Building 3019, which was built in the 1940s at ORNL. Removing the waste could allow ORNL to relax its overall security posture, which will reduce costs, eliminate nuclear safety issues, and make the campus more conducive to collaborative science, according to a U.S. Senate Appropriations Committee report published in July.

Some of the waste is from a 1960s research and development test in New York, and it is being shipped to the Nevada National Security Site, a former nuclear weapons proving ground about 65 miles northwest of Las Vegas. In interviews this summer, DOE officials in Oak Ridge declined to discuss the amount of that waste that has been shipped to Nevada or to say how long the shipments might continue. But they are making progress, said Jay Mullis, acting manager of DOE’s Oak Ridge Office of Environmental Management.

Once all of those materials are shipped, the remaining U-233 at ORNL will be treated in “hot cell” facilities across the street from Building 3019, at Building 2026. The DOE’s Oak Ridge Office of Environmental Management owns both buildings.

Mullis said there is other U-233 waste stored in Building 3019, including from glovebox research at ORNL, from reactor plates, and from conglomerate materials. [Read more…]

Mission need approved for lithium production facility at Y-12, but cost, schedule not determined

Posted at 7:17 pm August 24, 2017
By John Huotari Leave a Comment

The sign at the main entrance to the Y-12 National Security Complex is pictured above on Scarboro Road on Sunday, Aug. 6, 2017. (Photo by John Huotari/Oak Ridge Today)

The mission need has been approved for a new lithium production facility at the Y-12 National Security Complex and various alternatives have been reviewed, but the cost and schedule have not yet been determined, a federal official said this month.

“Y-12 is working to ensure that its lithium production capability is maintained for current and future defense program missions,” said Steven Wyatt, public affairs manager for the National Nuclear Security Administration Production Office. “This is a challenge as this work is performed in 9204-2, a building that was constructed during World War II as part of the Manhattan Project. Ultimately, our goal is to replace 9204-2 with a modern facility, but until that has been achieved, we will continue to make improvements as needed.”

Building 9204-2 produces non-nuclear materials associated with stockpile stewardship missions, Wyatt said.

“We are not at liberty to provide any further details on this work,” he said. [Read more…]

DOE: Pavement collapse at ORNL a significant distance from U-233 storage area

Posted at 12:23 pm August 8, 2017
By John Huotari Leave a Comment

A pavement collapse at Oak Ridge National Laboratory in early June was a significant distance from an area where uranium-233 is stored at Building 3019, the U.S. Department of Energy said Monday.

The collapse of about 36 square feet of pavement was near Building 3019B, which is an inactive facility, the DOE Oak Ridge Office of Environmental Management said.

The hot cells in the facility were not affected, and they do not contain radioactive material, DOE said.

“There were no immediate safety hazards to personnel, but as a precaution, the area was barricaded until crews made repairs,” DOE said.

Uranium-233, or U-233, is a fissionable material, and Building 3019 area is a secure and controlled area. The pavement collapse was reported by the Defense Nuclear Facilities Safety Board on June 19. [Read more…]

Nevada, feds agree to discuss landfill concerns, including ORNL radioactive waste

Posted at 1:54 pm December 29, 2014
By John Huotari Leave a Comment

Workers train to remove a type of shipping cask that would be used to transport 403 canisters of uranium-tainted waste from Oak Ridge National Laboratory to Nevada National Security Site northwest of Las Vegas. (Photos courtesy U.S. Department of Energy/Office of Environmental Management)

A new group of state and federal workers that was announced Tuesday could discuss contentious waste-related issues that include concerns over shipping low-level radioactive waste from a World War II-era building in Oak Ridge to a federal landfill in Nevada.

The new group, which will include senior-level state and federal employees, was announced in a six-page agreement, a memorandum of understanding signed last week by Energy Secretary Ernest Moniz and Nevada Governor Brian Sandoval.

The talks started more than a year ago, after Sandoval sent a letter to Moniz expressing concerns over the proposed disposal of the radioactive waste at the Nevada National Security Site, a former nuclear weapons proving ground about 65 miles northwest of Las Vegas.

At left is an actual 24-inch steel canister. At right is a representation of the canister interior.

The waste contains radioisotopes of uranium from the Consolidated Edison Uranium Solidification Project. It originated from a 1960s research and development test of thorium and uranium reactor fuel in New York. It is stored at Oak Ridge National Laboratory in Building 3019—the oldest continuously operating nuclear facility in the Department of Energy complex—in 403 ceramic-like uranium oxide monoliths. Each of the monoliths is bonded to the inside of a steel canister about 3.5 inches in diameter and about two feet long. [Read more…]

NNSA Production Office: Waltzer receives Gold Medal Award

Posted at 12:50 am June 30, 2014
By National Nuclear Security Administration Leave a Comment

AMARILLO, Texas—Karl Waltzer, acting deputy manager of the National Nuclear Security Administration’s Production Office, has received the NNSA Gold Medal Award in recognition of his distinguished achievements in support of national security programs.

Waltzer was presented the award during a recent visit by NNSA Administrator and retired Lt. Gen. Frank Klotz to the Pantex Plant, located near Amarillo, Texas. Waltzer is retiring after completing 35 years of government service.

The NNSA Production Office, or NPO, oversees operations at the Pantex Plant and the Y-12 National Security Complex in Oak Ridge.

During the ceremony at Pantex, Waltzer was recognized for his outstanding and dedicated leadership and performance, a press release said. [Read more…]

Mason to brief feds on UPF alternatives report today

Posted at 11:49 am April 28, 2014
By John Huotari Leave a Comment

Ernest Moniz, Lamar Alexander, Thom Mason, Joe DiPietro, Jimmy Cheek at University of Tennessee

From left are UT President Joe DiPietro, Chancellor Jimmy Cheek, Energy Secretary Ernest Moniz, U.S. Sen. Lamar Alexander, and ORNL Director Thom Mason.

Note: This story was last updated at 2:30 p.m.

KNOXVILLE—Federal officials have expressed concerns about increasing cost projections and delayed construction dates for a new Uranium Processing Facility at the Y-12 National Security Complex, and a so-called Red Team has drafted an alternative approach that could keep the project at $6.5 billion or less—and help workers get out of the aging Building 9212 at Y-12 by 2025.

Thom Mason, the director of Oak Ridge National Laboratory, chaired the Red Team, and he is expected to brief federal officials in Washington, D.C., today (Monday) on the team’s report. The report will then go to Congress, Energy Secretary Ernest Moniz said in a media briefing at the Howard H. Baker Jr. Center at the University of Tennessee on Friday.

Among the questions that could be answered are which old production buildings at Y-12 should be replaced and which can be refurbished. Y-12 was built to enrich uranium as part of the top-secret Manhattan Project during World War II as the United States raced to beat Germany to build the world’s first atomic weapons. [Read more…]

No one injured when part of concrete ceiling falls in Y-12 building

Posted at 10:34 am April 21, 2014
By John Huotari Leave a Comment

No one was injured when chunks of concrete weighing up to 20 pounds fell from the ceiling in a roped-off area in a building at the Y-12 National Security Complex in March.

That area of Building 9204-2 in Y-12‘s production area had been roped off to restrict worker access. The controlled area has been in place since 2009, said B&W Y-12, the plant’s managing and operating contractor. Access to the area was controlled with marker tape and boundary markers.

When the ceiling fell in that part of the building, large chunks of concrete rebounded into a frequently used walkway and an adjacent welding station, the Defense Nuclear Facilities Safety Board reported in the week ending March 21. Workers had used the welding station earlier in the day, the DNFSB said.

B&W Y-12 said chunks of the concrete fell to the floor and struck a portable welding exhaust unit located inside the controlled area. Some small pieces of the concrete also scattered outside of the area. Personnel in a nearby area heard the noise, discovered the problem, and immediately notified the shift manager, per procedures, the contractor said. [Read more…]