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No injuries reported when furnace door blows open in lab reaction at Y-12

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No injuries were reported when a furnace door blew open during an “unexpected violent reaction” in a chemistry laboratory at the Y-12 National Security Complex in May.

The door of the muffle furnace blew open while it was heating samples in an analytical chemistry laboratory in Building 9995 on Thursday, May 30, the Defense Nuclear Facilities Safety Board said.

The muffle furnace was damaged, the DNFSB said. It is used to heat samples to high temperatures. The glass vials containing the samples shattered, and some were expelled from the muffle furnace into the work area, the safety board said in a June 7 report.

[Read more…]

No injuries reported in transformer fire at salt bath for depleted uranium

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No injuries were reported during a fire at a transformer for a salt bath used to heat depleted uranium at the Y-12 National Security Complex in May.

The transformer fire was reported Monday, May 20, in Building 9215 at Y-12. It burned no more than about 25 minutes, according to the Defense Nuclear Facilities Safety Board. No depleted uranium was being processed at the time of the fire, the board said.

The salt bath heats depleted uranium before metalworking operations.

The DNFSB said the system engineer had stepped away from the salt bath while it was slowly heating to a new temperature, and he noticed the fire after re-entering the area after a supervisor told him about an unusual odor, the DNFSB said. The engineer called 911, and all personnel evacuated the immediate area.

[Read more…]

For members: After leak, hydrogen fluoride operations resume at Y-12

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Y-12 Building 9212

A low-level aerial shot of Building 9212 at the Y-12 National Security Complex.

 

After a leak in April, hydrogen fluoride operations have resumed at the Y-12 National Security Complex.

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For members: Likely cause of Y-12 gas leak has been identified

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Y-12 Building 9212

An inspection has determined the likely cause of the hydrogen fluoride gas leak in the main processing building at the Y-12 National Security Complex in April.

The rest of this story, which you will find only on Oak Ridge Today, is available if you are a member: a subscriber, advertiser, or recent contributor to Oak Ridge Today.  Already a member? Great! Thank you! Sign in here. Not a member? No problem! Subscribe here: Basic

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DNFSB: Moving fissile materials, operations from Y-12 building improves nuclear safety, reduces risk

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Building 9204-2 (Beta 2) is pictured above at center at the Y-12 National Security Complex. Part of Building 9204-2E (Beta 2E) is pictured in the top left. (Photo courtesy Consolidated Nuclear Security)

Building 9204-2 (Beta 2) is pictured above at center at the Y-12 National Security Complex. Part of Building 9204-2E (Beta 2E) is pictured in the top left. (Photo courtesy Consolidated Nuclear Security)

 

Nuclear materials and operations have been removed from an old building at the Y-12 National Security Complex, and that improves safety and reduces the risk to workers and the public, a federal safety board said.

The building, 9204-2, or Beta 2, is on the west side of Y-12. It’s one of nine buildings at the 811-acre site that once used machines known as calutrons to enrich uranium for atomic bombs as part of the top-secret Manhattan Project during World War II. It’s now used to produce lithium for nuclear weapons.

In an early September report, the Defense Nuclear Facilities Safety Board said Consolidated Nuclear Security and the National Nuclear Security Administration Production Office had officially downgraded Building 9204-2. It had been a category two hazard, but it is now less than category three. It’s considered non-nuclear.

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Nuclear safety board announces appointment of two inspectors, mostly at Y-12

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Aerial: While the skyline is continuing to change, Y-12’s focus remains the same—securing America’s future.

The Y-12 National Security Complex in Oak Ridge is pictured above in this submitted photo.

 

A federal safety board has announced the appointment of two Oak Ridge resident inspectors, primarily at the Y-12 National Security Complex, and a major board reform has been announced.

The appointment of the first inspector, Matthew Duncan, was effective August 20. The appointment of the second, Brandon Weathers, is effective in December.

The two will serve as Oak Ridge resident inspectors for the Defense Nuclear Facilities Safety Board, an independent federal agency responsible for safety oversight at U.S. Department of Energy defense nuclear facilities.

In Oak Ridge, the DNFSB reports often focus on activities at Y-12, but they can also include work at Oak Ridge National Laboratory. ORNL is a DOE Office of Science lab, and Y-12 is a National Nuclear Security Administration site. The NNSA is a DOE agency. [Read more…]

Lithium Production Facility could be built in area of Biology Complex at Y-12

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Federal officials have already approved the need for a new Lithium Production Facility at the Y-12 National Security Complex, and in May 2018, they said it could be built on the east side of the 811-acre plant, possibly where the Biology Complex, the brick building at center, is now. The east side of Y-12 is pictured above from Scarboro Road on Sunday, May 20, 2018. (Photo by John Huotari/Oak Ridge Today)

Federal officials have already approved the need for a new Lithium Production Facility at the Y-12 National Security Complex, and in May 2018, they said it could be built on the east side of the 811-acre plant, possibly where the Biology Complex, the brick building at center, is now. The east side of Y-12 is pictured above from Scarboro Road on Sunday, May 20, 2018. (Photo by John Huotari/Oak Ridge Today)

 

Federal officials have already approved the need for a new Lithium Production Facility at the Y-12 National Security Complex, and this month, they said it could be built on the east side of the 811-acre plant, possibly where the Biology Complex is now.

Current plans call for demolishing the Biology Complex. Officials had recently been saying that removing buildings from that complex would allow the area to be used for “modern national defense missions.” But it hadn’t been clear what those missions might be.

On May 12, Steven Wyatt, public affairs manager for the National Nuclear Security Administration Production Office, confirmed that the Lithium Production Facility could be built there. Y-12 is a NNSA site.

“We are in the early stages of planning for the Lithium Production Capability that is needed to replace the aging and obsolete 9204-2 building,” Wyatt said. “We are reviewing options for constructing a facility in the eastern portion of the Y-12 site, including the area of the Biology Complex.” [Read more…]

Report: Chair of nuclear safety board proposes eliminating it

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Sean Sullivan (Photo credit: DNFSB.gov)

Sean Sullivan (Photo credit: DNFSB.gov)

The chairman of a nuclear safety board that provides recommendations and advice on public health and safety issues at certain federal facilities, including two in Oak Ridge, has proposed eliminating the board, according to an investigative news organization in Washington, D.C.

In its October 19 report, the nonprofit, nonpartisan Center for Public Integrity said it had obtained a June 29 letter from Sean Sullivan, the Republican chair of the Defense Nuclear Facilities Safety Board, to Mick Mulvaney, director of the White House’s Office of Management and Budget.

The center has posted the five-page letter online along with an attached one-page historical summary of the five-member board, which issues weekly reports for U.S. Department of Energy sites that include Oak Ridge National Laboratory and Y-12 National Security Complex, among other activities. In his letter, Sullivan said the board is a “relic of the Cold War-era defense establishment.”

The Defense Nuclear Facilities Safety Board is an independent oversight organization within the executive branch. It was created by Congress in 1988 to provide advice and recommendations to the secretary of energy on public health and safety at the defense nuclear facilities managed by DOE. Those reports are publicly available and posted online, and they have been used by reporters and public interest organizations, among others. The Center for Public Integrity said the DNFSB has helped persuade the federal government to impose tighter safety rules and regulations at most of the eight nuclear weapons sites. [Read more…]

DOE disposing of uranium-233 waste stored at ORNL

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ORNL CEUSP Waste Shipping

During training, workers removed a type of shipping cask that was expected to be used to transport 403 canisters of uranium-tainted waste from Oak Ridge National Laboratory to Nevada National Security Site northwest of Las Vegas. (File photo courtesy U.S. Department of Energy/Office of Environmental Management)

 

This story was updated at 5 p.m. Aug. 30.

They haven’t agreed on a final budget number, but the Trump administration and the U.S. House and Senate have proposed spending between about $33 million and $52 million in the next fiscal year to continue disposing of uranium-233 waste materials that are stored at Oak Ridge National Laboratory in a building that is the oldest continuously operating nuclear facility in the U.S. Department of Energy complex.

The uranium-233, or U-233, waste is now stored in secure vaults in Building 3019, which was built in the 1940s at ORNL. Removing the waste could allow ORNL to relax its overall security posture, which will reduce costs, eliminate nuclear safety issues, and make the campus more conducive to collaborative science, according to a U.S. Senate Appropriations Committee report published in July.

Some of the waste is from a 1960s research and development test in New York, and it is being shipped to the Nevada National Security Site, a former nuclear weapons proving ground about 65 miles northwest of Las Vegas. In interviews this summer, DOE officials in Oak Ridge declined to discuss the amount of that waste that has been shipped to Nevada or to say how long the shipments might continue. But they are making progress, said Jay Mullis, acting manager of DOE’s Oak Ridge Office of Environmental Management.

Once all of those materials are shipped, the remaining U-233 at ORNL will be treated in “hot cell” facilities across the street from Building 3019, at Building 2026. The DOE’s Oak Ridge Office of Environmental Management owns both buildings.

Mullis said there is other U-233 waste stored in Building 3019, including from glovebox research at ORNL, from reactor plates, and from conglomerate materials. [Read more…]

Mission need approved for lithium production facility at Y-12, but cost, schedule not determined

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The sign at the main entrance to the Y-12 National Security Complex is pictured above on Sunday, Aug. 6, 2017. (Photo by John Huotari/Oak Ridge Today)

The sign at the main entrance to the Y-12 National Security Complex is pictured above on Scarboro Road on Sunday, Aug. 6, 2017. (Photo by John Huotari/Oak Ridge Today)

 

The mission need has been approved for a new lithium production facility at the Y-12 National Security Complex and various alternatives have been reviewed, but the cost and schedule have not yet been determined, a federal official said this month.

“Y-12 is working to ensure that its lithium production capability is maintained for current and future defense program missions,” said Steven Wyatt, public affairs manager for the National Nuclear Security Administration Production Office. “This is a challenge as this work is performed in 9204-2, a building that was constructed during World War II as part of the Manhattan Project. Ultimately, our goal is to replace 9204-2 with a modern facility, but until that has been achieved, we will continue to make improvements as needed.”

Building 9204-2 produces non-nuclear materials associated with stockpile stewardship missions, Wyatt said.

“We are not at liberty to provide any further details on this work,” he said. [Read more…]

DOE: Pavement collapse at ORNL a significant distance from U-233 storage area

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A pavement collapse at Oak Ridge National Laboratory in early June was a significant distance from an area where uranium-233 is stored at Building 3019, the U.S. Department of Energy said Monday.

The collapse of about 36 square feet of pavement was near Building 3019B, which is an inactive facility, the DOE Oak Ridge Office of Environmental Management said.

The hot cells in the facility were not affected, and they do not contain radioactive material, DOE said.

“There were no immediate safety hazards to personnel, but as a precaution, the area was barricaded until crews made repairs,” DOE said.

Uranium-233, or U-233, is a fissionable material, and Building 3019 area is a secure and controlled area. The pavement collapse was reported by the Defense Nuclear Facilities Safety Board on June 19. [Read more…]

No one injured when part of concrete ceiling falls in Y-12 building

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Y-12 National Security Complex Sign

No one was injured when chunks of concrete weighing up to 20 pounds fell from the ceiling in a roped-off area in a building at the Y-12 National Security Complex in March.

No one was injured when chunks of concrete weighing up to 20 pounds fell from the ceiling in a roped-off area in a building at the Y-12 National Security Complex in March.

That area of Building 9204-2 in Y-12‘s production area had been roped off to restrict worker access. The controlled area has been in place since 2009, said B&W Y-12, the plant’s managing and operating contractor. Access to the area was controlled with marker tape and boundary markers.

When the ceiling fell in that part of the building, large chunks of concrete rebounded into a frequently used walkway and an adjacent welding station, the Defense Nuclear Facilities Safety Board reported in the week ending March 21. Workers had used the welding station earlier in the day, the DNFSB said.

B&W Y-12 said chunks of the concrete fell to the floor and struck a portable welding exhaust unit located inside the controlled area. Some small pieces of the concrete also scattered outside of the area. Personnel in a nearby area heard the noise, discovered the problem, and immediately notified the shift manager, per procedures, the contractor said. [Read more…]

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