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For members: CNS violated nuclear safety requirements at Y-12, NNSA says

Posted at 6:00 pm May 3, 2020
By John Huotari Leave a Comment

Y-12 Building 9212

A low-level aerial shot of Building 9212 at the Y-12 National Security Complex.

 

A federal contractor violated nuclear safety requirements at the Y-12 National Security Complex, according to the National Nuclear Security Administration.

The violations are associated with the accumulations of uranium-235 in a glovebox, furnace, and casting line in Building 9212 at Y-12. The equipment is used to recover and process uranium-235, a fissile material that can be used in nuclear weapons and reactors.

The buildup of enriched uranium, discovered after hydraulic lines leaked in a glovebox, exceeded limits established by a safety program meant to help prevent a nuclear chain reaction.

An investigation of the uranium accumulations found weaknesses in five areas, according to the NNSA, which is part of the U.S. Department of Energy and overseas nuclear weapons work at sites like Y-12. Among the deficiencies were procedural compliances, evaluations of process changes, the analyses of causes, the establishment of roles and responsibilities, and the implementation of a program meant to prevent inadvertent accumulations.

“The National Nuclear Security Administration considers these deficiencies to be of high safety significance,” Administrator Lisa Gordon-Hagerty wrote in an April 6 letter. “Although there were no actual consequences to the public, workers, or the environment, these deficiencies eroded the barriers preventing a nuclear criticality and could, if left uncorrected, adversely impact nuclear and worker safety at the Y-12 National Security Complex.”

The letter was sent to Morgan Smith, president and chief executive officer of Consolidated Nuclear Security. CNS manages and operates Y-12, as well as the Pantex Plant near Amarillo, Texas, for the NNSA.

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Filed Under: Federal, Front Page News, Government, National Nuclear Security Administration, Premium Content, Slider, Top Stories, U.S. Department of Energy, Y-12, Y-12 National Security Complex Tagged With: Amber McCarthy, Bruce Hamilton, Building 9212, casting line, casting operation, CNS, Consolidated Nuclear Security, criticality safety, criticality safety evaluation, Dave Kupferer, Defense Nuclear Facilities Safety Board, DNFSB, DOE, DOE Office of Enforcement, DOE Office of Enterprise Assessments, enriched uranium, fissile material, Holden Gas Furnace, inadvertent accumulation prevention program, Jerry Lichtenwalter, Kathryn King, knockout glovebox, Morgan Smith, National Nuclear Security Administration, NNSA, NNSA Production Office, nuclear criticality, nuclear criticality safety, nuclear safety, preliminary notice of violation, reduction process, sand separator, Spencer Jordan, Steven Wyatt, Travis Wilson, U.S. Department of Energy, uranium accumulations, uranium buildup, uranium holdup, uranium oxide, uranium-235, Y-12 National Security Complex

No damage reported on Oak Ridge Reservation after earthquake

Posted at 11:33 am February 16, 2020
By John Huotari Leave a Comment

The Y-12 National Security Complex is pictured above. (Photo courtesy CNS Y-12)

No damage was reported on the Oak Ridge Reservation after a 3.8 magnitude earthquake was reported about 30 miles northeast of Oak Ridge on Monday, January 20.

The earthquake was felt in Oak Ridge and other communities, and it vibrated homes and windows here. The earthquake was reported by the U.S. Geological Survey.

Two lower magnitude 2.4 and 2.8 earthquakes were also reported on Sunday, January 19, and Tuesday, January 21, respectively, the Defense Nuclear Facilities Safety Board said in its most recent report.

[Read more…]

Filed Under: Federal, Front Page News, Government, Top Stories, U.S. Department of Energy, Y-12 National Security Complex Tagged With: Defense Nuclear Facilities Safety Board, DNFSB, earthquake, U.S. Geological Survey, Y-12 National Security Complex

No injuries reported when furnace door blows open in lab reaction at Y-12

Posted at 3:33 pm July 18, 2019
By John Huotari Leave a Comment

No injuries were reported when a furnace door blew open during an “unexpected violent reaction” in a chemistry laboratory at the Y-12 National Security Complex in May.

The door of the muffle furnace blew open while it was heating samples in an analytical chemistry laboratory in Building 9995 on Thursday, May 30, the Defense Nuclear Facilities Safety Board said.

The muffle furnace was damaged, the DNFSB said. It is used to heat samples to high temperatures. The glass vials containing the samples shattered, and some were expelled from the muffle furnace into the work area, the safety board said in a June 7 report.

[Read more…]

Filed Under: Front Page News, Slider, Top Stories, U.S. Department of Energy, Y-12, Y-12 National Security Complex Tagged With: analytical chemistry laboratory, Building 9995, chemistry laboratory, Defense Nuclear Facilities Safety Board, DNFSB, furnace door, muffle furnace, Y-12 National Security Complex

No injuries reported in transformer fire at salt bath for depleted uranium

Posted at 3:16 pm July 18, 2019
By John Huotari Leave a Comment

No injuries were reported during a fire at a transformer for a salt bath used to heat depleted uranium at the Y-12 National Security Complex in May.

The transformer fire was reported Monday, May 20, in Building 9215 at Y-12. It burned no more than about 25 minutes, according to the Defense Nuclear Facilities Safety Board. No depleted uranium was being processed at the time of the fire, the board said.

The salt bath heats depleted uranium before metalworking operations.

The DNFSB said the system engineer had stepped away from the salt bath while it was slowly heating to a new temperature, and he noticed the fire after re-entering the area after a supervisor told him about an unusual odor, the DNFSB said. The engineer called 911, and all personnel evacuated the immediate area.

[Read more…]

Filed Under: Front Page News, National Nuclear Security Administration, Police and Fire, Top Stories, U.S. Department of Energy, Y-12 National Security Complex, Y-12 National Security Complex Tagged With: Building 9215, Consolidated Nuclear Security, Defense Nuclear Facilities Safety Board, depleted uranium, DNFSB, fire, salt bath, transformer fire, Y-12 National Security Complex

For members: After leak, hydrogen fluoride operations resume at Y-12

Posted at 11:19 am July 16, 2019
By John Huotari Leave a Comment

Y-12 Building 9212

A low-level aerial shot of Building 9212 at the Y-12 National Security Complex.

 

After a leak in April, hydrogen fluoride operations have resumed at the Y-12 National Security Complex.

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Filed Under: Front Page News, Premium Content, Slider, U.S. Department of Energy, Y-12, Y-12 National Security Complex Tagged With: Brandon Weathers, Building 9212, Consolidated Nuclear Security, Defense Nuclear Facilities Safety Board, DNFSB, hydrogen fluoride, hydrogen fluoride leak, Matthew Duncan, Y-12 National Security Complex

For members: Likely cause of Y-12 gas leak has been identified

Posted at 1:06 pm May 4, 2019
By John Huotari Leave a Comment

Y-12 Building 9212

An inspection has determined the likely cause of the hydrogen fluoride gas leak in the main processing building at the Y-12 National Security Complex in April.

The rest of this story, which you will find only on Oak Ridge Today, is available if you are a member: a subscriber, advertiser, or recent contributor to Oak Ridge Today.  Already a member? Great! Thank you! Sign in here. Not a member? No problem! Subscribe here: Basic

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Filed Under: Defense Nuclear Facilities Safety Board, Front Page News, Premium Content, Slider, U.S. Department of Energy, Y-12, Y-12 National Security Complex Tagged With: anhydrous hydrogen fluoride, Brandon Weathers, Building 9212, CNS, Consolidated Nuclear Security, Defense Nuclear Facilities Safety Board, DNFSB, gas leak, hydrogen fluoride, Matthew Duncan, National Nuclear Security Administration, scrubber, Y-12 gas leak, Y-12 National Security Complex

DNFSB: Moving fissile materials, operations from Y-12 building improves nuclear safety, reduces risk

Posted at 12:44 pm October 7, 2018
By John Huotari Leave a Comment

Building 9204-2 (Beta 2) is pictured above at center at the Y-12 National Security Complex. Part of Building 9204-2E (Beta 2E) is pictured in the top left. (Photo courtesy Consolidated Nuclear Security)

Building 9204-2 (Beta 2) is pictured above at center at the Y-12 National Security Complex. Part of Building 9204-2E (Beta 2E) is pictured in the top left. (Photo courtesy Consolidated Nuclear Security)

 

Nuclear materials and operations have been removed from an old building at the Y-12 National Security Complex, and that improves safety and reduces the risk to workers and the public, a federal safety board said.

The building, 9204-2, or Beta 2, is on the west side of Y-12. It’s one of nine buildings at the 811-acre site that once used machines known as calutrons to enrich uranium for atomic bombs as part of the top-secret Manhattan Project during World War II. It’s now used to produce lithium for nuclear weapons.

In an early September report, the Defense Nuclear Facilities Safety Board said Consolidated Nuclear Security and the National Nuclear Security Administration Production Office had officially downgraded Building 9204-2. It had been a category two hazard, but it is now less than category three. It’s considered non-nuclear.

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Note: Most news stories on Oak Ridge Today are free, brought to you by Oak Ridge Today with help from our advertisers, sponsors, and subscribers. Some are considered premium content. This story is premium content. Premium content can include in-depth, investigative, and exclusive stories.

Filed Under: Defense Nuclear Facilities Safety Board, Front Page News, National Nuclear Security Administration, Premium Content, Slider, U.S. Department of Energy, Y-12, Y-12 National Security Complex Tagged With: 9204-2, 9204-2E, 9731, alpha calutrons, atomic bombs, Atomic Heritage Foundation, B&W Y-12, Beta 2E, Beta 3, beta calutrons, Building 9204-2, Building 9204-2E, Building 9204-3, calutrons, category two hazard, CNS, Consolidated Nuclear Security, Defense Nuclear Facilities Safety Board, DNFSB, electromagnetic separation, Ellen Boatner, enriched uranium, Ernest O. Lawrence, fissile material, K-25, lithium, lithium production facility, Manhattan Project, Manhattan Project National Historical Park, Meredith J. Manning, National Nuclear Security Administration, National Nuclear Security Administration Production Office, NNSA Production Office, nuclear operations, nuclear weapons, Pilot Plant, Ray Smith, U.S. Department of Energy, uranium enrichment, uranium isotopes, uranium-235, World War II, Y-12 National Security Complex

Nuclear safety board announces appointment of two inspectors, mostly at Y-12

Posted at 1:10 am September 2, 2018
By John Huotari Leave a Comment

Aerial: While the skyline is continuing to change, Y-12’s focus remains the same—securing America’s future.

The Y-12 National Security Complex in Oak Ridge is pictured above in this submitted photo.

 

A federal safety board has announced the appointment of two Oak Ridge resident inspectors, primarily at the Y-12 National Security Complex, and a major board reform has been announced.

The appointment of the first inspector, Matthew Duncan, was effective August 20. The appointment of the second, Brandon Weathers, is effective in December.

The two will serve as Oak Ridge resident inspectors for the Defense Nuclear Facilities Safety Board, an independent federal agency responsible for safety oversight at U.S. Department of Energy defense nuclear facilities.

In Oak Ridge, the DNFSB reports often focus on activities at Y-12, but they can also include work at Oak Ridge National Laboratory. ORNL is a DOE Office of Science lab, and Y-12 is a National Nuclear Security Administration site. The NNSA is a DOE agency. [Read more…]

Filed Under: Front Page News, National Nuclear Security Administration, U.S. Department of Energy, Y-12 National Security Complex Tagged With: Brandon Weathers, Bruce Hamilton, Christopher Roscetti, defense nuclear facilities, Defense Nuclear Facilities Safety Board, DNFSB, DOE, federal safety board, Matthew Duncan, National Nuclear Security Administration, NNSA, Oak Ridge National Laboratory, ORNL, resident inspectors, U.S. Department of Energy, Y-12 National Security Complex

Lithium Production Facility could be built in area of Biology Complex at Y-12

Posted at 3:40 pm May 28, 2018
By John Huotari Leave a Comment

Federal officials have already approved the need for a new Lithium Production Facility at the Y-12 National Security Complex, and in May 2018, they said it could be built on the east side of the 811-acre plant, possibly where the Biology Complex, the brick building at center, is now. The east side of Y-12 is pictured above from Scarboro Road on Sunday, May 20, 2018. (Photo by John Huotari/Oak Ridge Today)

Federal officials have already approved the need for a new Lithium Production Facility at the Y-12 National Security Complex, and in May 2018, they said it could be built on the east side of the 811-acre plant, possibly where the Biology Complex, the brick building at center, is now. The east side of Y-12 is pictured above from Scarboro Road on Sunday, May 20, 2018. (Photo by John Huotari/Oak Ridge Today)

 

Federal officials have already approved the need for a new Lithium Production Facility at the Y-12 National Security Complex, and this month, they said it could be built on the east side of the 811-acre plant, possibly where the Biology Complex is now.

Current plans call for demolishing the Biology Complex. Officials had recently been saying that removing buildings from that complex would allow the area to be used for “modern national defense missions.” But it hadn’t been clear what those missions might be.

On May 12, Steven Wyatt, public affairs manager for the National Nuclear Security Administration Production Office, confirmed that the Lithium Production Facility could be built there. Y-12 is a NNSA site.

“We are in the early stages of planning for the Lithium Production Capability that is needed to replace the aging and obsolete 9204-2 building,” Wyatt said. “We are reviewing options for constructing a facility in the eastern portion of the Y-12 site, including the area of the Biology Complex.” [Read more…]

Filed Under: Front Page News, National Nuclear Security Administration, Oak Ridge Office of Environmental Management, Slider, U.S. Department of Energy, Y-12, Y-12 National Security Complex Tagged With: Biology Complex, Building 9204-02, Building 9204-2E, CNS, Consolidated Nuclear Security, Defense Nuclear Facilities Safety Board, DNFSB, DOE, Jay Mullis, lithium production facility, National Nuclear Security Administration, National Nuclear Security Administration Production Office, NNSA, Oak Ridge Office of Environmental Management, OREM, Steven Wyatt, U.S. Department of Energy, Y-12 National Security Complex

Report: Chair of nuclear safety board proposes eliminating it

Posted at 12:43 pm November 2, 2017
By John Huotari Leave a Comment

Sean Sullivan (Photo credit: DNFSB.gov)

Sean Sullivan (Photo credit: DNFSB.gov)

The chairman of a nuclear safety board that provides recommendations and advice on public health and safety issues at certain federal facilities, including two in Oak Ridge, has proposed eliminating the board, according to an investigative news organization in Washington, D.C.

In its October 19 report, the nonprofit, nonpartisan Center for Public Integrity said it had obtained a June 29 letter from Sean Sullivan, the Republican chair of the Defense Nuclear Facilities Safety Board, to Mick Mulvaney, director of the White House’s Office of Management and Budget.

The center has posted the five-page letter online along with an attached one-page historical summary of the five-member board, which issues weekly reports for U.S. Department of Energy sites that include Oak Ridge National Laboratory and Y-12 National Security Complex, among other activities. In his letter, Sullivan said the board is a “relic of the Cold War-era defense establishment.”

The Defense Nuclear Facilities Safety Board is an independent oversight organization within the executive branch. It was created by Congress in 1988 to provide advice and recommendations to the secretary of energy on public health and safety at the defense nuclear facilities managed by DOE. Those reports are publicly available and posted online, and they have been used by reporters and public interest organizations, among others. The Center for Public Integrity said the DNFSB has helped persuade the federal government to impose tighter safety rules and regulations at most of the eight nuclear weapons sites. [Read more…]

Filed Under: Federal, Front Page News, Government, Oak Ridge National Laboratory, Top Stories, U.S. Department of Energy, Y-12 National Security Complex Tagged With: Center for Public Integrity, Chuck Fleischmann, Congress, Defense Nuclear Facilities Safety Board, DNFSB, DOE, Donald Trump, Mick Mulvaney, nuclear safety board, nuclear weapons sites, Oak Ridge National Laboratory, Office of Enterprise Assessments, Office of Management and Budget, Sean Sullivan, Tom Udall, U.S. Department of Energy, White House, Y-12 National Security Complex

DOE disposing of uranium-233 waste stored at ORNL

Posted at 7:55 pm August 27, 2017
By John Huotari Leave a Comment

ORNL CEUSP Waste Shipping

During training, workers removed a type of shipping cask that was expected to be used to transport 403 canisters of uranium-tainted waste from Oak Ridge National Laboratory to Nevada National Security Site northwest of Las Vegas. (File photo courtesy U.S. Department of Energy/Office of Environmental Management)

 

This story was updated at 5 p.m. Aug. 30.

They haven’t agreed on a final budget number, but the Trump administration and the U.S. House and Senate have proposed spending between about $33 million and $52 million in the next fiscal year to continue disposing of uranium-233 waste materials that are stored at Oak Ridge National Laboratory in a building that is the oldest continuously operating nuclear facility in the U.S. Department of Energy complex.

The uranium-233, or U-233, waste is now stored in secure vaults in Building 3019, which was built in the 1940s at ORNL. Removing the waste could allow ORNL to relax its overall security posture, which will reduce costs, eliminate nuclear safety issues, and make the campus more conducive to collaborative science, according to a U.S. Senate Appropriations Committee report published in July.

Some of the waste is from a 1960s research and development test in New York, and it is being shipped to the Nevada National Security Site, a former nuclear weapons proving ground about 65 miles northwest of Las Vegas. In interviews this summer, DOE officials in Oak Ridge declined to discuss the amount of that waste that has been shipped to Nevada or to say how long the shipments might continue. But they are making progress, said Jay Mullis, acting manager of DOE’s Oak Ridge Office of Environmental Management.

Once all of those materials are shipped, the remaining U-233 at ORNL will be treated in “hot cell” facilities across the street from Building 3019, at Building 2026. The DOE’s Oak Ridge Office of Environmental Management owns both buildings.

Mullis said there is other U-233 waste stored in Building 3019, including from glovebox research at ORNL, from reactor plates, and from conglomerate materials. [Read more…]

Filed Under: DOE, Front Page News, Oak Ridge National Laboratory, Slider, U.S. Department of Energy Tagged With: Area 5, Ben Williams, Brian Sandoval, Building 2026, Building 3019, CEUSP, CEUSP low-level waste, CEUSP waste, Consolidated Edison Indian Point-1, Consolidated Edison Uranium Solidification Program, Defense Nuclear Facilities Safety Board, DNFSB, DOE, EMWMF, Environmental Management Waste Management Facility, Ernest Moniz, House appropriations bill, Isotek Systems LLC, Jay Mullis, low-level waste, Mark Whitney, Nevada National Security Site, Oak Ridge National Laboratory, Oak Ridge Office of Environmental Management, Oak Ridge Reservation, Office of Environmental Management, Office of Science, Office of Secure Transportation, ORNL, Senate, Senate appropriations bill, Trump administration, U-233, U-233 disposition, U-233 processing, U-235, U.S. Department of Energy, U.S. House, U.S. Senate Appropriations Committee, uranium, uranium-233, uranium-233 waste, uranium-233 waste materials, uranyl nitrate, UT-Battelle

Mission need approved for lithium production facility at Y-12, but cost, schedule not determined

Posted at 7:17 pm August 24, 2017
By John Huotari Leave a Comment

The sign at the main entrance to the Y-12 National Security Complex is pictured above on Sunday, Aug. 6, 2017. (Photo by John Huotari/Oak Ridge Today)

The sign at the main entrance to the Y-12 National Security Complex is pictured above on Scarboro Road on Sunday, Aug. 6, 2017. (Photo by John Huotari/Oak Ridge Today)

 

The mission need has been approved for a new lithium production facility at the Y-12 National Security Complex and various alternatives have been reviewed, but the cost and schedule have not yet been determined, a federal official said this month.

“Y-12 is working to ensure that its lithium production capability is maintained for current and future defense program missions,” said Steven Wyatt, public affairs manager for the National Nuclear Security Administration Production Office. “This is a challenge as this work is performed in 9204-2, a building that was constructed during World War II as part of the Manhattan Project. Ultimately, our goal is to replace 9204-2 with a modern facility, but until that has been achieved, we will continue to make improvements as needed.”

Building 9204-2 produces non-nuclear materials associated with stockpile stewardship missions, Wyatt said.

“We are not at liberty to provide any further details on this work,” he said. [Read more…]

Filed Under: Front Page News, Slider, Top Stories, U.S. Department of Energy, Y-12, Y-12 National Security Complex Tagged With: Building 9204-2, Building 9204-2E, Chuck Fleischmann, Defense Nuclear Facilities Safety Board, DNFSB, lithium production facility, National Nuclear Security Administration, National Nuclear Security Administration Production Office, NNSA, Steven Wyatt, uranium processing facility, Y-12 National Security Complex

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Classifieds

Public Notice: Comment period extended for Draft EA for Lithium Processing Facility at Y-12

EXTENSION OF THE COMMENT PERIOD FOR THE DRAFT ENVIRONMENTAL ASSESSMENT FOR THE LITHIUM PROCESSING … [Read More...]

Public Notice: Draft Environmental Assessment Available for Lithium Production Facility at Y-12

AVAILABILITY OF THE DRAFT ENVIRONMENTAL ASSESSMENT FOR THE LITHIUM PROCESSING FACILITY AT THE Y-12 … [Read More...]

Availability of the Final Environmental Assessment for the Oak Ridge Enhanced Technology and Training Center (ORETTC) (DOE/EA-2144), Finding of No Significant Impact, and Wetland Statement of Findings

The U.S. Department of Energy (DOE) National Nuclear Security Administration (NNSA) announces the … [Read More...]

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