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Safety board wants briefing on Y-12 uranium reactions

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The sign at the main entrance to the Y-12 National Security Complex is pictured above on Sunday, Aug. 6, 2017. (File photo by John Huotari/Oak Ridge Today)

A federal safety board has asked for a report and briefing after 15 exothermic (heat-producing) reactions of uranium materials were reported at the Y-12 National Security Complex between 2016 and 2021.

The report and briefing have been requested by the Defense Nuclear Facilities Safety Board, which wants a response from the National Nuclear Safety Administration. The NNSA is part of the U.S. Department of Energy and oversees the nation’s nuclear weapons work, including at Y-12.

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DOE: Feds must be fully vaccinated by Nov. 22

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The Joe L. Evins Federal Building is pictured above in Oak Ridge on Monday, Nov. 19, 2018. (File photo by John Huotari/Oak Ridge Today)

The executive order issued by President Joe Biden in September requires federal employees to be fully vaccinated by November 22, the U.S. Department of Energy said. DOE said 84 percent of the department’s federal workforce was, at the time, fully vaccinated.

To comply with the November 22 deadline, DOE’s employees must complete their vaccinations by November 8. This would apply to the first Johnson & Johnson shot, a one-shot vaccine, or the second Moderna or Pfizer-BioNTech shots, both two-shot vaccines. People aren’t considered fully vaccinated until two weeks after the final dose of a vaccine.

The U.S. Department of Energy notified its staff of the vaccine requirement on Tuesday last week.

“Protecting your health and safety is our top priority,” DOE told its staff. “To help ensure this, President Biden issued an executive order requiring all federal employees to be fully vaccinated by November 22, 2021. This applies to all federal employees regardless of remote, telework, or onsite reporting status, except in limited circumstances in which an employee may be exempt due to a legally required accommodation.”

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For members: CNS violated nuclear safety requirements at Y-12, NNSA says

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Y-12 Building 9212
A low-level aerial shot of Building 9212 at the Y-12 National Security Complex.

A federal contractor violated nuclear safety requirements at the Y-12 National Security Complex, according to the National Nuclear Security Administration.

The violations are associated with the accumulations of uranium-235 in a glovebox, furnace, and casting line in Building 9212 at Y-12. The equipment is used to recover and process uranium-235, a fissile material that can be used in nuclear weapons and reactors.

Y-12 Building 9212

A low-level aerial shot of Building 9212 at the Y-12 National Security Complex.

 

A federal contractor violated nuclear safety requirements at the Y-12 National Security Complex, according to the National Nuclear Security Administration.

The violations are associated with the accumulations of uranium-235 in a glovebox, furnace, and casting line in Building 9212 at Y-12. The equipment is used to recover and process uranium-235, a fissile material that can be used in nuclear weapons and reactors.

The buildup of enriched uranium, discovered after hydraulic lines leaked in a glovebox, exceeded limits established by a safety program meant to help prevent a nuclear chain reaction.

An investigation of the uranium accumulations found weaknesses in five areas, according to the NNSA, which is part of the U.S. Department of Energy and overseas nuclear weapons work at sites like Y-12. Among the deficiencies were procedural compliances, evaluations of process changes, the analyses of causes, the establishment of roles and responsibilities, and the implementation of a program meant to prevent inadvertent accumulations.

“The National Nuclear Security Administration considers these deficiencies to be of high safety significance,” Administrator Lisa Gordon-Hagerty wrote in an April 6 letter. “Although there were no actual consequences to the public, workers, or the environment, these deficiencies eroded the barriers preventing a nuclear criticality and could, if left uncorrected, adversely impact nuclear and worker safety at the Y-12 National Security Complex.”

The letter was sent to Morgan Smith, president and chief executive officer of Consolidated Nuclear Security. CNS manages and operates Y-12, as well as the Pantex Plant near Amarillo, Texas, for the NNSA.

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Lithium Processing Facility at Y-12 could cost up to $1.65 billion

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Federal officials have approved the need for a new Lithium Production Facility at the Y-12 National Security Complex, and in May 2018, they said it could be built on the east side of the 811-acre plant, possibly where the Biology Complex, the brick building at center, is now. The east side of Y-12 is pictured above from Scarboro Road on Sunday, May 20, 2018. (File photo by John Huotari/Oak Ridge Today)

The proposed Lithium Processing Facility at the Y-12 National Security Complex could cost between $955 million and $1.65 billion, and it could be completed in 2031, the National Nuclear Security Administration said Thursday.

The Lithium Processing Facility could be built where the former Biology Complex is located on the east side of Y-12. That’s the NNSA’s preferred site. The Biology Complex is being prepared for demolition by the U.S. Department of Energy’s Office of Environmental Management.

On Thursday, the NNSA, which is part of the U.S. Department of Energy, said it had approved the conceptual design and cost range for the proposed 134,000-square-foot Lithium Processing Facility.

The facility will replace Y-12’s current lithium processing operations, which are located in a World War II-era building. That building, Building 9204-2, or Beta 2, has had materials fall from the ceiling, including chunks of concrete that reportedly weighed up to 200 pounds. The falling materials and concerns about worker safety have been cited by federal officials during congressional hearings in Washington, D.C.

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Highly enriched uranium from UK brought to Y-12 for secure storage

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The Y-12 National Security Complex is pictured above. (Photo courtesy CNS Y-12)

Note: This story was updated at 9:15 a.m.

Almost 700 kilograms of highly enriched uranium has been moved from the United Kingdom to the United States, and the material is being securely stored at the Y-12 National Security Complex in Oak Ridge for now, federal officials said.

The National Nuclear Security Administration said this month that the highly enriched uranium, or HEU, will be down-blended later into low enriched uranium for use as nuclear reactor fuel.

“The material was returned to Y-12 for secure storage awaiting future disposition,” the NNSA said in a statement provided Friday by Steven Wyatt of the NNSA Production Office in Oak Ridge.

Wyatt said Y-12 supported the removal effort, which was announced by the NNSA on May 3, through technical oversight and guidance of the processing and packaging of material.

[Read more…]

(For members) DOE could lease space to store elemental mercury

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Image from “Final Long-Term Management and Storage of Elemental Mercury Supplemental Environmental Impact Statement” published by U.S. Department of Energy in September 2013.

Image from “Final Long-Term Management and Storage of Elemental Mercury Supplemental Environmental Impact Statement” published by U.S. Department of Energy in September 2013.

Image from “Final Long-Term Management and Storage of Elemental Mercury Supplemental Environmental Impact Statement” published by U.S. Department of Energy in September 2013.

The U.S. Department of Energy is considering whether to lease space to store elemental mercury from sites across the country.

The facility could store about 1,200 metric tons (1,300 tons) of elemental mercury. The waste has been generated at sites in the United States, mostly at gold mining operations, according to the DOE Office of Environmental Management.

The mercury that could be stored at the leased facility is separate from the 1,200 metric tons of mercury stored at the Y-12 National Security Complex in Oak Ridge. The Y-12 mercury, about 2.6 million pounds stored in seamless steel flasks, was acquired for lithium-6 isotope separation operations for thermonuclear weapons.

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Y-12 approved for B61-12 weapons work

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Image from U.S. Government Accountability Office report in May 2018 on B61-12 Nuclear Bomb.

Image from U.S. Government Accountability Office report in May 2018 on the B61-12 nuclear bomb.

Image from U.S. Government Accountability Office report in May 2018 on B61-12 Nuclear Bomb.

Image from U.S. Government Accountability Office report in May 2018 on the B61-12 nuclear bomb.

 

The Y-12 National Security Complex in Oak Ridge has been approved to produce a major component of a nuclear bomb known as the B61-12.

The approval was the final step to authorize the manufacturing and delivery of the first production unit of a component called the canned subassembly. It’s scheduled for March 2019, according to Y-12. A canned subassembly is the second stage of a modern thermonuclear weapon, and it is part of the nuclear explosives package.

The Y-12 work is part of the B61-12 Life Extension Program, which will consolidate four versions of the bomb into one. The bombs could be carried on B-2A bomber aircraft and F-15Es, several types of F-16s, and PA-200 fighters, and in the future, F-35s and B-21s.

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New Y-12 center provides small orders of nuclear samples

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Workers prepare a shipment in the new NBL Center at the Y-12 National Security Complex. The center provides special nuclear certified reference materials internationally. (Photo courtesy National Nuclear Security Administration/Y-12)

Workers prepare a shipment in the new NBL Center at the Y-12 National Security Complex. The center provides special nuclear certified reference materials internationally. (Photo courtesy National Nuclear Security Administration/Y-12)

 

A new center at the Y-12 National Security Complex in Oak Ridge will provide small orders of nuclear samples around the globe, including to organizations such as the International Atomic Energy Agency.

“We envision this new facility operating sort of like an Amazon fulfillment center, but for very unique and very small orders of nuclear samples—things you definitely can’t get on Amazon,” said Morgan Smith, president and chief executive officer of Consolidated Nuclear Security LLC, which operates Y-12 for the National Nuclear Security Administration.

The new center, the NBL Center, officially opened with a June 11 ceremony. The center’s work was previously done at Argonne National Laboratory near Chicago.

The new facility is operating and made its first shipment, to the IAEA, in April. The IAEA uses the materials to support its international safeguards mission, said Steven Wyatt, spokesperson for the NNSA, an agency within the U.S. Department of Energy. [Read more…]

Y-12: NNSA wants new Lithium Production Facility operating by 2030

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The sign at the main entrance to the Y-12 National Security Complex is pictured above on Sunday, Aug. 6, 2017. (Photo by John Huotari/Oak Ridge Today)

The sign at the main entrance to the Y-12 National Security Complex is pictured above on Sunday, Aug. 6, 2017. (File photo by John Huotari/Oak Ridge Today)

 

The National Nuclear Security Administration wants a new Lithium Production Facility at the Y-12 National Security Complex to be fully operational before 2030, officials said.

Federal officials have already approved the need for the new Lithium Production Facility, and they said it could be built on the east side of the 811-acre plant, possibly where the Biology Complex is now.

It could replace the “aging and obsolete” 9204-2 building, which is on the west side of Y-12.

A cost estimate is not yet available. [Read more…]

Lithium Production Facility could be built in area of Biology Complex at Y-12

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Federal officials have already approved the need for a new Lithium Production Facility at the Y-12 National Security Complex, and in May 2018, they said it could be built on the east side of the 811-acre plant, possibly where the Biology Complex, the brick building at center, is now. The east side of Y-12 is pictured above from Scarboro Road on Sunday, May 20, 2018. (Photo by John Huotari/Oak Ridge Today)

Federal officials have already approved the need for a new Lithium Production Facility at the Y-12 National Security Complex, and in May 2018, they said it could be built on the east side of the 811-acre plant, possibly where the Biology Complex, the brick building at center, is now. The east side of Y-12 is pictured above from Scarboro Road on Sunday, May 20, 2018. (Photo by John Huotari/Oak Ridge Today)

 

Federal officials have already approved the need for a new Lithium Production Facility at the Y-12 National Security Complex, and this month, they said it could be built on the east side of the 811-acre plant, possibly where the Biology Complex is now.

Current plans call for demolishing the Biology Complex. Officials had recently been saying that removing buildings from that complex would allow the area to be used for “modern national defense missions.” But it hadn’t been clear what those missions might be.

On May 12, Steven Wyatt, public affairs manager for the National Nuclear Security Administration Production Office, confirmed that the Lithium Production Facility could be built there. Y-12 is a NNSA site.

“We are in the early stages of planning for the Lithium Production Capability that is needed to replace the aging and obsolete 9204-2 building,” Wyatt said. “We are reviewing options for constructing a facility in the eastern portion of the Y-12 site, including the area of the Biology Complex.” [Read more…]

Mission need approved for lithium production facility at Y-12, but cost, schedule not determined

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The sign at the main entrance to the Y-12 National Security Complex is pictured above on Sunday, Aug. 6, 2017. (Photo by John Huotari/Oak Ridge Today)

The sign at the main entrance to the Y-12 National Security Complex is pictured above on Scarboro Road on Sunday, Aug. 6, 2017. (Photo by John Huotari/Oak Ridge Today)

 

The mission need has been approved for a new lithium production facility at the Y-12 National Security Complex and various alternatives have been reviewed, but the cost and schedule have not yet been determined, a federal official said this month.

“Y-12 is working to ensure that its lithium production capability is maintained for current and future defense program missions,” said Steven Wyatt, public affairs manager for the National Nuclear Security Administration Production Office. “This is a challenge as this work is performed in 9204-2, a building that was constructed during World War II as part of the Manhattan Project. Ultimately, our goal is to replace 9204-2 with a modern facility, but until that has been achieved, we will continue to make improvements as needed.”

Building 9204-2 produces non-nuclear materials associated with stockpile stewardship missions, Wyatt said.

“We are not at liberty to provide any further details on this work,” he said. [Read more…]

Federal funding of $28 million recommended for Y-12 fire station

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A fire engine is parked in front of the existing fire station at the Y-12 National Security Complex. (Photo courtesy Y-12)

A fire engine is parked in front of the existing fire station at the Y-12 National Security Complex. (Photo courtesy Y-12)

 

The Trump administration and congressional appropriations committees have agreed that $28 million in federal funding should be provided for a new fire station at the Y-12 National Security Complex.

The current fire station at Y-12 was built in the 1940s, and it is located within the most highly protected area of the nuclear weapons plant and close to the most hazardous operations, according to the National Nuclear Security Administration. Y-12 is an NNSA site.

“Seismic, tornado, hazardous material release, and security events could render the fire station inaccessible,” the NNSA said in a budget request submitted to Congress for fiscal year 2018, which starts October 1. (See page 271 here.)

Emergency planning assessments show that many hazardous materials releases would “have a very short travel time” before affecting the fire station, the NNSA said. Also, it’s critical to allow off-duty personnel to access the fire station since they augment the on-duty staff, the NNSA said.

The new fire station would be a single-story building of about 35,000 square feet. It would be located on the east end of Y-12, said Steven Wyatt, spokesperson for the NNSA Production Office in Oak Ridge. [Read more…]