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ORNL wins nine R&D 100 Awards        

Posted at 1:58 pm December 21, 2017
By Oak Ridge National Laboratory Leave a Comment

A close-up look at the Open Port Sampling Interfaces for Mass Spectrometry, one of Oak Ridge National Laboratory’s seven 2016 R&D 100 Award winners. (Photo courtesy ORNL)

A close-up look at the Open Port Sampling Interfaces for Mass Spectrometry, one of Oak Ridge National Laboratory’s seven 2016 R&D 100 Award winners. (Photo courtesy ORNL)

 

Researchers at the U.S. Department of Energy’s Oak Ridge National Laboratory have received nine R&D 100 Awards in recognition of their significant advancements in science and technology, a press release said. The honorees were recognized in November at the 55th annual R&D 100 Conference, sponsored by R&D Magazine.

The awards, known as the “Oscars of Invention,” honor innovative breakthroughs in materials science, biomedicine, consumer products, and more from academia, industry, and government-sponsored research agencies. This year’s nine honors bring ORNL’s total of R&D 100 awards to 210 since their inception in 1963, the press release said.

ORNL researchers were recognized for the following innovations:

ACMZ Cast Aluminum Alloys were developed by a team of researchers from ORNL with Fiat Chrysler Automobile U.S. and Nemak U.S.A.

ACMZ aluminum alloys are a new class of affordable, lightweight superalloys capable of withstanding temperatures of almost 100-degree Celsius more than current commercial alloys while providing exceptional thermomechanical performance and hot tear resistance.

Common commercial alloys soften rapidly at high temperatures, limiting their use in next-generation vehicles, while other alloys that can withstand elevated temperatures are cost prohibitive and difficult to cast. ACMZ alloys were developed using a suite of atomic-level characterization and computation tools, resulting in a strong, stable, and versatile material capable of withstanding the stressful conditions of next-generation high-efficiency combustion engines, the press release said. [Read more…]

Filed Under: Front Page News, Oak Ridge National Laboratory, Top Stories, U.S. Department of Energy Tagged With: 3D printing, ACE: The Ageless Aluminum Revolution, ACMZ aluminum alloys, ACMZ Cast Aluminum Alloys, additive manufacturing, Additively Printed High Performance Magnets, Adrian Sabau, Advanced Manufacturing Office, Advanced Research Projects Agency-Energy, Ahmed Hassen, Alex Roschli, aluminum alloys, Ames Laboratory, Ames Laboratory Critical Materials Institute, Amit Shyam, Amy Elliot, BASF, Beth Armstrong, Big Area Additive Manufacturing, Bill Peter, Brian Milligan, Brian Post, Brian Sales, Bruce Moyer, Chad Duty, Charles Hawkins, Coating Solutions for Large-Format Additive Manufacturing, Craig Blue, Dana McClurg, David Nuttall, Development and Engineering Center, dfnWorks, Dfnworks: A Computational Suite for Flow and Transport in Subsurface Fracture Networks, DOE, Dongwon Shin, dropletProbe Surface Sampling System for Mass Spectrometry, Eck Industries, Edgar Lara-Curzio, EERE Advanced Manufacturing Office, EERE Office of Vehicle Technologie EERE Office of Fuel Cell Technologies, Energy Efficiency and Renewable Energy Office, Eric Stromme, Fiat Chrysler Automobile U.S., Filler Materials for Welding and 3D Printing, Gabriel Veit, Gary Van Berkel, Hsin Wang, Hunter Henderson, J. Allen Haynes, James Morris, John Lindahl, Large-scale 3Dprinting, Lawrence Allard, Lawrence Livermore National Laboratory, lightweight superalloys, Ling Li, Lonnie Love, Los Alamos National Laboratory, Magnet Applications Incorporated, mass spectrometry, Michael Kesler, Michael McGuire, Momentum Technologies, Nadya Ally, Nancy Dudney, Nemak U.S.A., Oak Ridge National Laboratory, Office of Energy Efficiency and Renewable Energy, Office of Science, Office of Vehicle Technologies, Open Port Sampling Interfaces for Mass Spectrometry, Orlando Rios, ORNL, Oscars of Invention, Parans Paranthaman, Patrick Shower, Philip Maziasz, plastic carbon fiber compounds, plug-in electric vehicle batteries, Polynt Composites, R&D 100 Awards, R&D 100 Conference, R&D Magazine, rare earth bonded magnets, Safe Impact Resistant Electrolyte, SAFIRE), Scott Painter, SepQuant, Sergiy Kalnaus, Shibayan Roy, software suite, Stan David, TEAMM, Techmer engineered additive manufacturing materials, Techmer PM, Thomas Watkins, Tru-Design, U.S. Army Tank Automotive Research, U.S. Department of Energy, University of Rochester, Vilmos Kertesz, Vlastimil Kunc, Wallace Porter, welding, Xinghua Yu, Yanli Wang, Yukinori Yamamoto, Zach Simms, Zhili Feng

Photos: ORNL, Boeing set Guinness World Record with largest solid 3D printed item

Posted at 2:17 pm August 31, 2016
By John Huotari Leave a Comment

ORNL-Boeing-Empric-and-Peter-Aug-29-2016-3-Web

Guinness World Records Judge Michael Empric, left, is pictured above with Bill Peter, director of ORNL’s Manufacturing Demonstration Facility in Hardin Valley, after Empric had confirmed that a trim-and-drill tool made at the MDF for Boeing (it’s partially pictured in the foreground) had set the world record for largest solid printed 3D item on Monday, Aug. 29, 2016. (Photo by John Huotari/Oak Ridge Today)

 

A tool made by Oak Ridge National Laboratory has set a world record for largest solid item manufactured on a 3D printer. Guinness World Records confirmed the tool’s measurements during a visit to ORNL’s Manufacturing Demonstration Facility in Hardin Valley on Monday.

Here are pictures from the Monday morning award ceremony by John Huotari of Oak Ridge Today and ORNL/U.S. Department of Energy.

The trim-and-drill tool measures 17.5 feet long, 5.5 feet wide, and 1.5 feet tall. It’s comparable in length to a large sport utility vehicle and weighs approximately 1,650 pounds.

It will be used to help make a wing part on the Boeing 777X airplane, a passenger jet. After ORNL completes some testing, Boeing will evaluate the tool in the company’s new production facility in St. Louis and then provide information to ORNL about its performance. [Read more…]

Filed Under: Business, Front Page News, Oak Ridge National Laboratory, U.S. Department of Energy Tagged With: 3D printer, 777X, Big Area Additive Manufacturing, Bill Peter, Boeing, Boeing 777X, Cincinnati BAAM, Cincinnati BAAM 3D printer, Guinness World Records, largest solid 3D printed item, Leo Christodoulou, Manufacturing Demonstration Facility, MDF, Michael Empric, Mike Matlack, Oak Ridge National Laboratory, ORNL, Thom Mason, trim-and-drill tool, Vlastimil Kunc

ORNL, Boeing set Guinness World Record with 3D printed tool for Boeing 777X wing part

Posted at 11:02 pm August 30, 2016
By John Huotari Leave a Comment

GUINNESS WORLD RECORDS measurement of ORNL-Boeing trim tool Aug 29 2016

Official measurement of the 3D printed trim tool co-developed by Oak Ridge National Laboratory and The Boeing Company exceeded the required minimum size to achieve the Guinness World Records title of largest solid 3D printed item. Pictured above on Monday, Aug. 29, 2016, is Guinness World Records Judge Michael Empric. (Photo courtesy ORNL, U.S. Department of Energy)

 

HARDIN VALLEY—A tool made by Oak Ridge National Laboratory has set a world record for largest solid item manufactured on a 3D printer. Guinness World Records confirmed the tool’s measurements during a visit to ORNL’s Manufacturing Demonstration Facility in Hardin Valley on Monday.

The trim-and-drill tool measures 17.5 feet long, 5.5 feet wide, and 1.5 feet tall. It’s comparable in length to a large sport utility vehicle and weighs approximately 1,650 pounds.

It will be used to help make a wing part on the Boeing 777X airplane, a passenger jet. After ORNL completes some testing, Boeing will evaluate the tool in the company’s new production facility in St. Louis and then provide information to ORNL about its performance.

ORNL printed the trim-and-drill tool in only 30 hours on a 3D printer at the Manufacturing Demonstration Facility in Hardin Valley using mostly ABS (acrylonitrile butadiene styrene) mixed with about 20 percent carbon fiber. ABS is the same material used to produce Legos, and it’s a tough, strong polymer, said Bill Peter, MDF director.

Judge Michael Empric said Guinness World Records had set a minimum measurement of 10.5 cubic feet for the new largest solid 3D printed item, which is a new category. The Boeing tool printed by ORNL measured much larger, 82.4 cubic feet, Empric said.

The original tool was printed in one piece and was larger, but it was trimmed down, Empric said. [Read more…]

Filed Under: Business, Front Page News, Oak Ridge National Laboratory, ORNL, Slider, U.S. Department of Energy Tagged With: 3D printed, 3D printer, 3D printing, 777X, additive manufacturing, BAAM, Big Area Additive Manufacturing, Bill Peter, Boeing, Boeing 777X, Boeing Research and Technology, Cincinnati Incorporated, Guinness World Records, largest solid 3D printed item, Leo Christodoulou, Manufacturing Demonstration Facility, Michael Empric, Mike Matlack, Oak Ridge National Laboratory, ORNL, SNS, Spallation Neutron Source, Techmer, Thom Mason, trim-and-drill tool, TruDesign, Vlastimil Kunc, world record

ORNL, Boeing to receive Guinness World Records title for largest solid 3D printed item

Posted at 12:25 pm August 25, 2016
By Oak Ridge Today Staff Leave a Comment

ORNL Manufacturing Demonstration Facility Polymer Printer

This large-scale polymer printer at the Oak Ridge National Laboratory’s Manufacturing Demonstration Facility was used to fabricate the Shelby Cobra. (Photo by John Huotari/Oak Ridge Today)

 

Note: This story was updated at 2:45 p.m.

Oak Ridge National Laboratory and the Boeing Company are expected to receive the Guinness World Records title for largest solid 3D printed item, a media advisory said.

On Monday, an official Guinness World Records judge will measure and award the title of largest solid 3D printed item to ORNL and Boeing for a 3D printed tool used in manufacturing the Boeing 777X passenger jet. The media has been invited.

The invitation-only ceremony is at 11 a.m. Monday, August 29, at ORNL’s Manufacturing Demonstration Facility at 2370 Cherahala Boulevard, off Pellissippi Parkway at Hardin Valley Road. [Read more…]

Filed Under: Business, Front Page News, Oak Ridge, Oak Ridge National Laboratory, Top Stories, U.S. Department of Energy Tagged With: 3D printed, 3D printed item, 3D printing, additive manufacturing, Bill Peter, Boeing, Boeing 777X, Boeing Company, Brian Post, Guiness World Records, Manufacturing Demonstration Facility, Michael Empiric, Mike Matlack, Oak Ridge National Laboratory, ORNL, Pellissippi Parkway, polymer printer, Vlastimil Kunc

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