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ORNL wins nine R&D 100 Awards        

Posted at 1:58 pm December 21, 2017
By Oak Ridge National Laboratory Leave a Comment

A close-up look at the Open Port Sampling Interfaces for Mass Spectrometry, one of Oak Ridge National Laboratory’s seven 2016 R&D 100 Award winners. (Photo courtesy ORNL)

A close-up look at the Open Port Sampling Interfaces for Mass Spectrometry, one of Oak Ridge National Laboratory’s seven 2016 R&D 100 Award winners. (Photo courtesy ORNL)

 

Researchers at the U.S. Department of Energy’s Oak Ridge National Laboratory have received nine R&D 100 Awards in recognition of their significant advancements in science and technology, a press release said. The honorees were recognized in November at the 55th annual R&D 100 Conference, sponsored by R&D Magazine.

The awards, known as the “Oscars of Invention,” honor innovative breakthroughs in materials science, biomedicine, consumer products, and more from academia, industry, and government-sponsored research agencies. This year’s nine honors bring ORNL’s total of R&D 100 awards to 210 since their inception in 1963, the press release said.

ORNL researchers were recognized for the following innovations:

ACMZ Cast Aluminum Alloys were developed by a team of researchers from ORNL with Fiat Chrysler Automobile U.S. and Nemak U.S.A.

ACMZ aluminum alloys are a new class of affordable, lightweight superalloys capable of withstanding temperatures of almost 100-degree Celsius more than current commercial alloys while providing exceptional thermomechanical performance and hot tear resistance.

Common commercial alloys soften rapidly at high temperatures, limiting their use in next-generation vehicles, while other alloys that can withstand elevated temperatures are cost prohibitive and difficult to cast. ACMZ alloys were developed using a suite of atomic-level characterization and computation tools, resulting in a strong, stable, and versatile material capable of withstanding the stressful conditions of next-generation high-efficiency combustion engines, the press release said. [Read more…]

Filed Under: Front Page News, Oak Ridge National Laboratory, Top Stories, U.S. Department of Energy Tagged With: 3D printing, ACE: The Ageless Aluminum Revolution, ACMZ aluminum alloys, ACMZ Cast Aluminum Alloys, additive manufacturing, Additively Printed High Performance Magnets, Adrian Sabau, Advanced Manufacturing Office, Advanced Research Projects Agency-Energy, Ahmed Hassen, Alex Roschli, aluminum alloys, Ames Laboratory, Ames Laboratory Critical Materials Institute, Amit Shyam, Amy Elliot, BASF, Beth Armstrong, Big Area Additive Manufacturing, Bill Peter, Brian Milligan, Brian Post, Brian Sales, Bruce Moyer, Chad Duty, Charles Hawkins, Coating Solutions for Large-Format Additive Manufacturing, Craig Blue, Dana McClurg, David Nuttall, Development and Engineering Center, dfnWorks, Dfnworks: A Computational Suite for Flow and Transport in Subsurface Fracture Networks, DOE, Dongwon Shin, dropletProbe Surface Sampling System for Mass Spectrometry, Eck Industries, Edgar Lara-Curzio, EERE Advanced Manufacturing Office, EERE Office of Vehicle Technologie EERE Office of Fuel Cell Technologies, Energy Efficiency and Renewable Energy Office, Eric Stromme, Fiat Chrysler Automobile U.S., Filler Materials for Welding and 3D Printing, Gabriel Veit, Gary Van Berkel, Hsin Wang, Hunter Henderson, J. Allen Haynes, James Morris, John Lindahl, Large-scale 3Dprinting, Lawrence Allard, Lawrence Livermore National Laboratory, lightweight superalloys, Ling Li, Lonnie Love, Los Alamos National Laboratory, Magnet Applications Incorporated, mass spectrometry, Michael Kesler, Michael McGuire, Momentum Technologies, Nadya Ally, Nancy Dudney, Nemak U.S.A., Oak Ridge National Laboratory, Office of Energy Efficiency and Renewable Energy, Office of Science, Office of Vehicle Technologies, Open Port Sampling Interfaces for Mass Spectrometry, Orlando Rios, ORNL, Oscars of Invention, Parans Paranthaman, Patrick Shower, Philip Maziasz, plastic carbon fiber compounds, plug-in electric vehicle batteries, Polynt Composites, R&D 100 Awards, R&D 100 Conference, R&D Magazine, rare earth bonded magnets, Safe Impact Resistant Electrolyte, SAFIRE), Scott Painter, SepQuant, Sergiy Kalnaus, Shibayan Roy, software suite, Stan David, TEAMM, Techmer engineered additive manufacturing materials, Techmer PM, Thomas Watkins, Tru-Design, U.S. Army Tank Automotive Research, U.S. Department of Energy, University of Rochester, Vilmos Kertesz, Vlastimil Kunc, Wallace Porter, welding, Xinghua Yu, Yanli Wang, Yukinori Yamamoto, Zach Simms, Zhili Feng

ORNL 3D-prints first submersible hull for U.S. Navy

Posted at 9:40 am August 4, 2017
By John Huotari 2 Comments

U.S. Energy Secretary Rick Perry takes a picture of the submersible hull 3D printed for the U.S. Navy at the Oak Ridge National Laboratory Manufacturing Demonstration Facility on Monday, May 22, 2017. (Photo by John Huotari/Oak Ridge Today)

U.S. Energy Secretary Rick Perry takes a picture of the submersible hull 3D-printed for the U.S. Navy at the Oak Ridge National Laboratory Manufacturing Demonstration Facility in Hardin Valley on Monday, May 22, 2017. (Photo by John Huotari/Oak Ridge Today)

 

The U.S. Navy teamed up with Oak Ridge National Laboratory to print the military’s first 3D-printed submersible hull in just four weeks. The parts were printed in just days, rather than weeks, and production costs were cut by 90 percent.

The hull was printed at ORNL’s Manufacturing Demonstration Facility in Hardin Valley through a partnership with the Navy’s Disruptive Technology Lab, according to a story published July 20 by the U.S. Department of Energy Office of Energy Efficiency and Renewable Energy. ORNL is a DOE laboratory.

“ORNL and the Navy saw this is as an opportunity to bring together their resources and expertise in a partnership with the potential to revolutionize manufacturing in the defense sector,” the DOE story said. “Not only can the Navy find new ways to reduce traditional costs associated with manufacturing, but the lessons learned from this project will help ORNL further explore 3D printing applications in the boating industry, aerospace, buildings, and anything that requires a large, resilient structure. Partnerships like these help drive economic growth and reinforce our national security.”

The team working on the 3D-printed submersible hull needed to create a 30-foot proof-of-concept hull out of carbon fiber composite material, DOE said. The prototype vessel is called the Optionally Manned Technology Demonstrator, and it could be used to deploy logistics capabilities and sensors. Future vessels will need to be manufactured faster and incorporate new designs to support Navy missions, DOE said. [Read more…]

Filed Under: Federal, Government, Oak Ridge National Laboratory, ORNL, Slider, Top Stories, U.S. Department of Energy Tagged With: 3D printing, additive manufacturing, BAAM, Big Area Additive Manufacturing, carbon composite, Carderock, Cincinnati Incorporated, Department of Defense, Disruptive Technology Lab, DOE, Manufacturing Demonstration Facility, NAVSEA Commanders Award, Oak Ridge National Laboratory, Office of Energy Efficiency and Renewable Energy, Optionally Manned Technology Demonstrator, ORNL, Rick Perry, submersible hull, U.S. Department of Energy, U.S. Navy

Photos: ORNL, Boeing set Guinness World Record with largest solid 3D printed item

Posted at 2:17 pm August 31, 2016
By John Huotari Leave a Comment

ORNL-Boeing-Empric-and-Peter-Aug-29-2016-3-Web

Guinness World Records Judge Michael Empric, left, is pictured above with Bill Peter, director of ORNL’s Manufacturing Demonstration Facility in Hardin Valley, after Empric had confirmed that a trim-and-drill tool made at the MDF for Boeing (it’s partially pictured in the foreground) had set the world record for largest solid printed 3D item on Monday, Aug. 29, 2016. (Photo by John Huotari/Oak Ridge Today)

 

A tool made by Oak Ridge National Laboratory has set a world record for largest solid item manufactured on a 3D printer. Guinness World Records confirmed the tool’s measurements during a visit to ORNL’s Manufacturing Demonstration Facility in Hardin Valley on Monday.

Here are pictures from the Monday morning award ceremony by John Huotari of Oak Ridge Today and ORNL/U.S. Department of Energy.

The trim-and-drill tool measures 17.5 feet long, 5.5 feet wide, and 1.5 feet tall. It’s comparable in length to a large sport utility vehicle and weighs approximately 1,650 pounds.

It will be used to help make a wing part on the Boeing 777X airplane, a passenger jet. After ORNL completes some testing, Boeing will evaluate the tool in the company’s new production facility in St. Louis and then provide information to ORNL about its performance. [Read more…]

Filed Under: Business, Front Page News, Oak Ridge National Laboratory, U.S. Department of Energy Tagged With: 3D printer, 777X, Big Area Additive Manufacturing, Bill Peter, Boeing, Boeing 777X, Cincinnati BAAM, Cincinnati BAAM 3D printer, Guinness World Records, largest solid 3D printed item, Leo Christodoulou, Manufacturing Demonstration Facility, MDF, Michael Empric, Mike Matlack, Oak Ridge National Laboratory, ORNL, Thom Mason, trim-and-drill tool, Vlastimil Kunc

ORNL, Boeing set Guinness World Record with 3D printed tool for Boeing 777X wing part

Posted at 11:02 pm August 30, 2016
By John Huotari Leave a Comment

GUINNESS WORLD RECORDS measurement of ORNL-Boeing trim tool Aug 29 2016

Official measurement of the 3D printed trim tool co-developed by Oak Ridge National Laboratory and The Boeing Company exceeded the required minimum size to achieve the Guinness World Records title of largest solid 3D printed item. Pictured above on Monday, Aug. 29, 2016, is Guinness World Records Judge Michael Empric. (Photo courtesy ORNL, U.S. Department of Energy)

 

HARDIN VALLEY—A tool made by Oak Ridge National Laboratory has set a world record for largest solid item manufactured on a 3D printer. Guinness World Records confirmed the tool’s measurements during a visit to ORNL’s Manufacturing Demonstration Facility in Hardin Valley on Monday.

The trim-and-drill tool measures 17.5 feet long, 5.5 feet wide, and 1.5 feet tall. It’s comparable in length to a large sport utility vehicle and weighs approximately 1,650 pounds.

It will be used to help make a wing part on the Boeing 777X airplane, a passenger jet. After ORNL completes some testing, Boeing will evaluate the tool in the company’s new production facility in St. Louis and then provide information to ORNL about its performance.

ORNL printed the trim-and-drill tool in only 30 hours on a 3D printer at the Manufacturing Demonstration Facility in Hardin Valley using mostly ABS (acrylonitrile butadiene styrene) mixed with about 20 percent carbon fiber. ABS is the same material used to produce Legos, and it’s a tough, strong polymer, said Bill Peter, MDF director.

Judge Michael Empric said Guinness World Records had set a minimum measurement of 10.5 cubic feet for the new largest solid 3D printed item, which is a new category. The Boeing tool printed by ORNL measured much larger, 82.4 cubic feet, Empric said.

The original tool was printed in one piece and was larger, but it was trimmed down, Empric said. [Read more…]

Filed Under: Business, Front Page News, Oak Ridge National Laboratory, ORNL, Slider, U.S. Department of Energy Tagged With: 3D printed, 3D printer, 3D printing, 777X, additive manufacturing, BAAM, Big Area Additive Manufacturing, Bill Peter, Boeing, Boeing 777X, Boeing Research and Technology, Cincinnati Incorporated, Guinness World Records, largest solid 3D printed item, Leo Christodoulou, Manufacturing Demonstration Facility, Michael Empric, Mike Matlack, Oak Ridge National Laboratory, ORNL, SNS, Spallation Neutron Source, Techmer, Thom Mason, trim-and-drill tool, TruDesign, Vlastimil Kunc, world record

Record views for ORNL video on 3D-printed Shelby Cobra

Posted at 10:47 am January 20, 2015
By John Huotari Leave a Comment

Shelby Cobra 3D Print at ORNL

This Shelby Cobra sports car, 3D-printed at the U.S. Department of Energy’s Manufacturing Demonstration Facility at Oak Ridge National Laboratory, was on display last week at the Detroit Auto Show Technology Showcase. (Photo courtesy ORNL)

 

The video by Oak Ridge National Laboratory on the Shelby Cobra that was 3D printed at the lab’s Manufacturing Demonstration Facility in west Knox County has received more than 70,000 hits—an all-time record for ORNL videos.

The car and ORNL video were shown at last week’s Detroit Auto Show.

The Manufacturing Demonstration Facility is off Hardin Valley Road in west Knox County.

Here is the video:

[Read more…]

Filed Under: Oak Ridge National Laboratory, Top Stories, U.S. Department of Energy Tagged With: 3D car, 3D print, BAAM, Big Area Additive Manufacturing, Detroit Auto Show, Manufacturing Demonstration Facility, NAIAS, Oak Ridge National Laboratory, ORNL, Shelby Cobra

3-D printed Shelby Cobra highlights ORNL R&D at Detroit Auto Show

Posted at 7:30 pm January 12, 2015
By Oak Ridge National Laboratory 4 Comments

Shelby Cobra 3D Print at ORNL

This Shelby Cobra sports car, 3D-printed at the U.S. Department of Energy’s Manufacturing Demonstration Facility at Oak Ridge National Laboratory, will be on display this week at the Detroit Auto Show Technology Showcase. (Photo courtesy ORNL)

 

With a 3-D printed twist on an automotive icon, the U.S. Department of Energy’s Oak Ridge National Laboratory is showcasing additive manufacturing research at the 2015 North American International Auto Show in Detroit.

ORNL’s newest 3-D printed vehicle pays homage to the classic Shelby Cobra in celebration of the racing car’s 50th anniversary. The 3-D printed Shelby will be on display January 12-15 as part of the show’s inaugural Technology Showcase.

Researchers printed the Shelby car at DOE’s Manufacturing Demonstration Facility at ORNL using the Big Area Additive Manufacturing, or BAAM, machine, which can manufacture strong, lightweight composite parts in sizes greater than one cubic meter. The approximately 1,400-pound vehicle contains 500 pounds of printed parts made of 20 percent carbon fiber. [Read more…]

Filed Under: Business, Oak Ridge National Laboratory, Top Stories, U.S. Department of Energy, Uncategorized Tagged With: 2015 North American International Auto Show, 3-D printed, additive manufacturing, advanced manufacturing, BAAM, Big Area Additive Manufacturing, carbon fiber, Cincinnati Incorporated, composite parts, Laboratory Directed Research and Development, Local Motors, Lonnie Love, Manufacturing Demonstration Facility, Manufacturing Systems Research, NAIAS, Oak Ridge National Laboratory, Office of Energy Efficiency and Renewable Energy, Office of Science, ORNL, Shelby Cobra, Technology Showcase, TruDesign, U.S. Department of Energy, UT-Battelle

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