Oak Ridge Today

Lithium Processing Facility at Y-12 could cost up to $1.65 billion

Posted at
By Leave a Comment

Federal officials have approved the need for a new Lithium Production Facility at the Y-12 National Security Complex, and in May 2018, they said it could be built on the east side of the 811-acre plant, possibly where the Biology Complex, the brick building at center, is now. The east side of Y-12 is pictured above from Scarboro Road on Sunday, May 20, 2018. (File photo by John Huotari/Oak Ridge Today)

The proposed Lithium Processing Facility at the Y-12 National Security Complex could cost between $955 million and $1.65 billion, and it could be completed in 2031, the National Nuclear Security Administration said Thursday.

The Lithium Processing Facility could be built where the former Biology Complex is located on the east side of Y-12. That’s the NNSA’s preferred site. The Biology Complex is being prepared for demolition by the U.S. Department of Energy’s Office of Environmental Management.

On Thursday, the NNSA, which is part of the U.S. Department of Energy, said it had approved the conceptual design and cost range for the proposed 134,000-square-foot Lithium Processing Facility.

The facility will replace Y-12’s current lithium processing operations, which are located in a World War II-era building. That building, Building 9204-2, or Beta 2, has had materials fall from the ceiling, including chunks of concrete that reportedly weighed up to 200 pounds. The falling materials and concerns about worker safety have been cited by federal officials during congressional hearings in Washington, D.C.

[Read more…]

(For members) New lithium building a priority as ceiling materials fall in old one

Posted at
By Leave a Comment

Building 9204-2 (Beta 2) is pictured above at center at the Y-12 National Security Complex. Part of Building 9204-2E (Beta 2E) is pictured in the top left. (Photo courtesy Consolidated Nuclear Security)

Building 9204-2 (Beta 2) is pictured above at center at the Y-12 National Security Complex. Part of Building 9204-2E (Beta 2E) is pictured in the top left. (Photo courtesy Consolidated Nuclear Security)

Building 9204-2 (Beta 2) is pictured above at center at the Y-12 National Security Complex. Part of Building 9204-2E (Beta 2E) is pictured in the top left. (Photo courtesy Consolidated Nuclear Security)

 

A new lithium processing facility that could be built in Oak Ridge is a priority for the National Nuclear Security Administration, which has cited worker safety and materials that have fallen from the ceiling at the old building now used at the Y-12 National Security Complex.

As a priority, the new lithium processing facility is right behind the number one priorities: the production of plutonium pits at the Savannah River Site in South Carolina and Los Alamos National Laboratory in New Mexico and uranium processing at the Uranium Processing Facility, which is now under construction at Y-12, said Charles Verdon, NNSA deputy administrator for defense programs.

NNSA Administrator Lisa Gordon-Hagerty cited the materials that have fallen from the ceiling at the old Y-12 building used for lithium processing, 9204-2, or Beta 2, in her response to questions during a budget hearing with the U.S. House Energy and Water Development Subcommittee on Tuesday.

The rest of this story, which you will find only on Oak Ridge Today, is available if you are a member: a subscriber, advertiser, or recent contributor to Oak Ridge Today. 

Already a member? Great! Thank you! Sign in here.

Not a member? No problem! Subscribe here:

Basic

Pro

Temporary

If you prefer to send a check, you may do so by mailing one to:

Oak Ridge Today
P.O. Box 6064
Oak Ridge, TN 37831

Note: Most news stories on Oak Ridge Today are free, brought to you by Oak Ridge Today with help from our advertisers, sponsors, and subscribers. Some are considered premium content. This story is premium content. Premium content can include in-depth, investigative, and exclusive stories.

DNFSB: Moving fissile materials, operations from Y-12 building improves nuclear safety, reduces risk

Posted at
By Leave a Comment

Building 9204-2 (Beta 2) is pictured above at center at the Y-12 National Security Complex. Part of Building 9204-2E (Beta 2E) is pictured in the top left. (Photo courtesy Consolidated Nuclear Security)

Building 9204-2 (Beta 2) is pictured above at center at the Y-12 National Security Complex. Part of Building 9204-2E (Beta 2E) is pictured in the top left. (Photo courtesy Consolidated Nuclear Security)

Building 9204-2 (Beta 2) is pictured above at center at the Y-12 National Security Complex. Part of Building 9204-2E (Beta 2E) is pictured in the top left. (Photo courtesy Consolidated Nuclear Security)

Building 9204-2 (Beta 2) is pictured above at center at the Y-12 National Security Complex. Part of Building 9204-2E (Beta 2E) is pictured in the top left. (Photo courtesy Consolidated Nuclear Security)

 

Nuclear materials and operations have been removed from an old building at the Y-12 National Security Complex, and that improves safety and reduces the risk to workers and the public, a federal safety board said.

The building, 9204-2, or Beta 2, is on the west side of Y-12. It’s one of nine buildings at the 811-acre site that once used machines known as calutrons to enrich uranium for atomic bombs as part of the top-secret Manhattan Project during World War II. It’s now used to produce lithium for nuclear weapons.

In an early September report, the Defense Nuclear Facilities Safety Board said Consolidated Nuclear Security and the National Nuclear Security Administration Production Office had officially downgraded Building 9204-2. It had been a category two hazard, but it is now less than category three. It’s considered non-nuclear.

The rest of this story, which you will find only on Oak Ridge Today, is available if you are a member: a subscriber, advertiser, or recent contributor to Oak Ridge Today. 

Already a member? Great! Thank you! Sign in here.

Not a member? No problem! Subscribe here:

Basic

Pro

Temporary

If you prefer to send a check, you may do so by mailing one to:

Oak Ridge Today
P.O. Box 6064
Oak Ridge, TN 37831

Note: Most news stories on Oak Ridge Today are free, brought to you by Oak Ridge Today with help from our advertisers, sponsors, and subscribers. Some are considered premium content. This story is premium content. Premium content can include in-depth, investigative, and exclusive stories.

Y-12: NNSA wants new Lithium Production Facility operating by 2030

Posted at
By Leave a Comment

The sign at the main entrance to the Y-12 National Security Complex is pictured above on Sunday, Aug. 6, 2017. (Photo by John Huotari/Oak Ridge Today)

The sign at the main entrance to the Y-12 National Security Complex is pictured above on Sunday, Aug. 6, 2017. (File photo by John Huotari/Oak Ridge Today)

 

The National Nuclear Security Administration wants a new Lithium Production Facility at the Y-12 National Security Complex to be fully operational before 2030, officials said.

Federal officials have already approved the need for the new Lithium Production Facility, and they said it could be built on the east side of the 811-acre plant, possibly where the Biology Complex is now.

It could replace the “aging and obsolete” 9204-2 building, which is on the west side of Y-12.

A cost estimate is not yet available. [Read more…]

Mission need approved for lithium production facility at Y-12, but cost, schedule not determined

Posted at
By Leave a Comment

The sign at the main entrance to the Y-12 National Security Complex is pictured above on Sunday, Aug. 6, 2017. (Photo by John Huotari/Oak Ridge Today)

The sign at the main entrance to the Y-12 National Security Complex is pictured above on Scarboro Road on Sunday, Aug. 6, 2017. (Photo by John Huotari/Oak Ridge Today)

 

The mission need has been approved for a new lithium production facility at the Y-12 National Security Complex and various alternatives have been reviewed, but the cost and schedule have not yet been determined, a federal official said this month.

“Y-12 is working to ensure that its lithium production capability is maintained for current and future defense program missions,” said Steven Wyatt, public affairs manager for the National Nuclear Security Administration Production Office. “This is a challenge as this work is performed in 9204-2, a building that was constructed during World War II as part of the Manhattan Project. Ultimately, our goal is to replace 9204-2 with a modern facility, but until that has been achieved, we will continue to make improvements as needed.”

Building 9204-2 produces non-nuclear materials associated with stockpile stewardship missions, Wyatt said.

“We are not at liberty to provide any further details on this work,” he said. [Read more…]

Mason to brief feds on UPF alternatives report today

Posted at
By Leave a Comment

Ernest Moniz, Lamar Alexander, Thom Mason, Joe DiPietro, Jimmy Cheek at University of Tennessee

From left are UT President Joe DiPietro, Chancellor Jimmy Cheek, Energy Secretary Ernest Moniz, U.S. Sen. Lamar Alexander, and ORNL Director Thom Mason.

Note: This story was last updated at 2:30 p.m.

KNOXVILLE—Federal officials have expressed concerns about increasing cost projections and delayed construction dates for a new Uranium Processing Facility at the Y-12 National Security Complex, and a so-called Red Team has drafted an alternative approach that could keep the project at $6.5 billion or less—and help workers get out of the aging Building 9212 at Y-12 by 2025.

Thom Mason, the director of Oak Ridge National Laboratory, chaired the Red Team, and he is expected to brief federal officials in Washington, D.C., today (Monday) on the team’s report. The report will then go to Congress, Energy Secretary Ernest Moniz said in a media briefing at the Howard H. Baker Jr. Center at the University of Tennessee on Friday.

Among the questions that could be answered are which old production buildings at Y-12 should be replaced and which can be refurbished. Y-12 was built to enrich uranium as part of the top-secret Manhattan Project during World War II as the United States raced to beat Germany to build the world’s first atomic weapons. [Read more…]

No one injured when part of concrete ceiling falls in Y-12 building

Posted at
By Leave a Comment

Y-12 National Security Complex Sign

No one was injured when chunks of concrete weighing up to 20 pounds fell from the ceiling in a roped-off area in a building at the Y-12 National Security Complex in March.

No one was injured when chunks of concrete weighing up to 20 pounds fell from the ceiling in a roped-off area in a building at the Y-12 National Security Complex in March.

That area of Building 9204-2 in Y-12‘s production area had been roped off to restrict worker access. The controlled area has been in place since 2009, said B&W Y-12, the plant’s managing and operating contractor. Access to the area was controlled with marker tape and boundary markers.

When the ceiling fell in that part of the building, large chunks of concrete rebounded into a frequently used walkway and an adjacent welding station, the Defense Nuclear Facilities Safety Board reported in the week ending March 21. Workers had used the welding station earlier in the day, the DNFSB said.

B&W Y-12 said chunks of the concrete fell to the floor and struck a portable welding exhaust unit located inside the controlled area. Some small pieces of the concrete also scattered outside of the area. Personnel in a nearby area heard the noise, discovered the problem, and immediately notified the shift manager, per procedures, the contractor said. [Read more…]

Y-12 operator exposed to lithium hydride received second-degree burns, returned to work

Posted at
By Leave a Comment

An operator injured after being exposed to lithium hydride powder at the Y-12 National Security Complex in early April sustained second-degree burns, primarily on the face and scalp, but has returned to work, federal officials said.

The operator, who is not identified in federal reports, also received some first-degree burns. But in two separate reports, officials said the employee’s injuries were healing as expected without complications, and the worker was expected to make a full recovery. [Read more…]