• About
    • About Us
    • What We Cover
  • Advertise
    • Advertise
    • Our Advertisers
  • Contact
  • Donate
  • Send News

Oak Ridge Today

  • Home
  • Sign in
  • News
    • Business
    • Community
    • Education
    • Government
    • Health
    • Police and Fire
    • U.S. Department of Energy
    • Weather
  • Sports
    • High School
    • Middle School
    • Recreation
    • Rowing
    • Youth
  • Entertainment
    • Arts
    • Dancing
    • Movies
    • Music
    • Television
    • Theater
  • Premium Content
  • Obituaries
  • Classifieds

ORNL 3D-prints first submersible hull for U.S. Navy

Posted at 9:40 am August 4, 2017
By John Huotari 2 Comments

U.S. Energy Secretary Rick Perry takes a picture of the submersible hull 3D printed for the U.S. Navy at the Oak Ridge National Laboratory Manufacturing Demonstration Facility on Monday, May 22, 2017. (Photo by John Huotari/Oak Ridge Today)

U.S. Energy Secretary Rick Perry takes a picture of the submersible hull 3D-printed for the U.S. Navy at the Oak Ridge National Laboratory Manufacturing Demonstration Facility in Hardin Valley on Monday, May 22, 2017. (Photo by John Huotari/Oak Ridge Today)

 

The U.S. Navy teamed up with Oak Ridge National Laboratory to print the military’s first 3D-printed submersible hull in just four weeks. The parts were printed in just days, rather than weeks, and production costs were cut by 90 percent.

The hull was printed at ORNL’s Manufacturing Demonstration Facility in Hardin Valley through a partnership with the Navy’s Disruptive Technology Lab, according to a story published July 20 by the U.S. Department of Energy Office of Energy Efficiency and Renewable Energy. ORNL is a DOE laboratory.

“ORNL and the Navy saw this is as an opportunity to bring together their resources and expertise in a partnership with the potential to revolutionize manufacturing in the defense sector,” the DOE story said. “Not only can the Navy find new ways to reduce traditional costs associated with manufacturing, but the lessons learned from this project will help ORNL further explore 3D printing applications in the boating industry, aerospace, buildings, and anything that requires a large, resilient structure. Partnerships like these help drive economic growth and reinforce our national security.”

The team working on the 3D-printed submersible hull needed to create a 30-foot proof-of-concept hull out of carbon fiber composite material, DOE said. The prototype vessel is called the Optionally Manned Technology Demonstrator, and it could be used to deploy logistics capabilities and sensors. Future vessels will need to be manufactured faster and incorporate new designs to support Navy missions, DOE said. [Read more…]

Filed Under: Federal, Government, Oak Ridge National Laboratory, ORNL, Slider, Top Stories, U.S. Department of Energy Tagged With: 3D printing, additive manufacturing, BAAM, Big Area Additive Manufacturing, carbon composite, Carderock, Cincinnati Incorporated, Department of Defense, Disruptive Technology Lab, DOE, Manufacturing Demonstration Facility, NAVSEA Commanders Award, Oak Ridge National Laboratory, Office of Energy Efficiency and Renewable Energy, Optionally Manned Technology Demonstrator, ORNL, Rick Perry, submersible hull, U.S. Department of Energy, U.S. Navy

ORNL, Boeing set Guinness World Record with 3D printed tool for Boeing 777X wing part

Posted at 11:02 pm August 30, 2016
By John Huotari Leave a Comment

GUINNESS WORLD RECORDS measurement of ORNL-Boeing trim tool Aug 29 2016

Official measurement of the 3D printed trim tool co-developed by Oak Ridge National Laboratory and The Boeing Company exceeded the required minimum size to achieve the Guinness World Records title of largest solid 3D printed item. Pictured above on Monday, Aug. 29, 2016, is Guinness World Records Judge Michael Empric. (Photo courtesy ORNL, U.S. Department of Energy)

 

HARDIN VALLEY—A tool made by Oak Ridge National Laboratory has set a world record for largest solid item manufactured on a 3D printer. Guinness World Records confirmed the tool’s measurements during a visit to ORNL’s Manufacturing Demonstration Facility in Hardin Valley on Monday.

The trim-and-drill tool measures 17.5 feet long, 5.5 feet wide, and 1.5 feet tall. It’s comparable in length to a large sport utility vehicle and weighs approximately 1,650 pounds.

It will be used to help make a wing part on the Boeing 777X airplane, a passenger jet. After ORNL completes some testing, Boeing will evaluate the tool in the company’s new production facility in St. Louis and then provide information to ORNL about its performance.

ORNL printed the trim-and-drill tool in only 30 hours on a 3D printer at the Manufacturing Demonstration Facility in Hardin Valley using mostly ABS (acrylonitrile butadiene styrene) mixed with about 20 percent carbon fiber. ABS is the same material used to produce Legos, and it’s a tough, strong polymer, said Bill Peter, MDF director.

Judge Michael Empric said Guinness World Records had set a minimum measurement of 10.5 cubic feet for the new largest solid 3D printed item, which is a new category. The Boeing tool printed by ORNL measured much larger, 82.4 cubic feet, Empric said.

The original tool was printed in one piece and was larger, but it was trimmed down, Empric said. [Read more…]

Filed Under: Business, Front Page News, Oak Ridge National Laboratory, ORNL, Slider, U.S. Department of Energy Tagged With: 3D printed, 3D printer, 3D printing, 777X, additive manufacturing, BAAM, Big Area Additive Manufacturing, Bill Peter, Boeing, Boeing 777X, Boeing Research and Technology, Cincinnati Incorporated, Guinness World Records, largest solid 3D printed item, Leo Christodoulou, Manufacturing Demonstration Facility, Michael Empric, Mike Matlack, Oak Ridge National Laboratory, ORNL, SNS, Spallation Neutron Source, Techmer, Thom Mason, trim-and-drill tool, TruDesign, Vlastimil Kunc, world record

ORNL wins six R&D 100 awards

Posted at 7:39 pm November 16, 2015
By Oak Ridge National Laboratory Leave a Comment

BAAM-RD100-ORNL-2015

The Big Area Additive Manufacturing-CI system, developed by ORNL and Cincinnati Incorporated, was among ORNL’s six 2015 R&D 100 award winners. (Photo courtesy ORNL)

 

Researchers at Oak Ridge National Laboratory have received six R&D 100 awards, increasing the lab’s total to 193 since the award’s inception in 1963.

The competition, sponsored by R&D Magazine, recognizes advances in the nation’s most impactful technologies and the scientists and engineers who led the effort. This year, ORNL researchers earned awards for the following innovations:

The Big Area Additive Manufacturing-CI system was developed by ORNL researchers and Cincinnati Incorporated. BAAM-CI also received an Editor’s Choice award from R&D Magazine. [Read more…]

Filed Under: Front Page News, Oak Ridge National Laboratory, ORNL, Slider, Top Stories, U.S. Department of Energy Tagged With: Advanced Manufacturing Office, AlphaStar Corp, ArcelorMittal USA, Automated Behavior Computation for Compiled Software, BAAM-CI, Big Area Additive Manufacturing-CI system, Chemical Sciences Division, Cincinnati Incorporated, Collective Offloads Resource Engine Direct Technology, CORE-Direct, DOE, Eagle Bend Manufacturing Inc., Editor's Choice, FastOS, Genoa 3D Printing Simulation Software, Hyperion, Infrared Nondestructive Weld Examination System, Jian Chen, Kirk Sayre, Laboratory Directed Research and Development, Lightweight Materials Program, Mellanox Technologies, Multifunctional Superhydrophobic Transparent Glass Coating, Oak Ridge National Laboratory, Office of Energy Efficiency and Renewable Energy, ORNL, Porous Graphene Desalination Membrane, R&D 100, R&D 100 Awards, R&D Magazine, Sheng Dai, Technology Innovation Program, Tolga Aytug, U.S. Department of Energy, United Protective Technologies, UT-Battelle, Vehicle Technologies Office, Vlastimil Kunc, Zhili Feng

ORNL: Car, building are 3D-printed, can power each other

Posted at 1:56 pm September 24, 2015
By John Huotari Leave a Comment

ORNL 3D-Printed House and Vehicle on Sept. 24, 2015

A 3D-printed vehicle and building that were part of a nine-month research demonstration project were unveiled on Industry Day at ORNL on Wednesday, Sept. 23, 2015. The natural gas-powered car and solar-powered building can provide electricity to each other. (Photo by John Huotari/Oak Ridge Today)

 

A car and house built using large-scale 3D printers at Oak Ridge National Laboratory can provide power to each other, and they’re part of a project designed to answer “what if” questions that could lead to innovations in building and car construction and energy use, storage, and consumption, researchers and officials said Wednesday.

The 210-square-foot house—it’s a solar-powered building—and the printed utility vehicle—officials affectionately call it a PUV—were printed at ORNL’s Manufacturing Demonstration Facility on Hardin Valley Road.

They were unveiled at ORNL on Wednesday during the lab’s first-ever Industry Day. The building and PUV are part of a project called the Additive Manufacturing Integrated Energy, or AMIE, demonstration.

Additive manufacturing is the process used to build something one layer at a time. One of the most well-known examples is the Shelby Cobra car 3-D printed on a large-scale polymer printer at the MDF. President Barack Obama and Vice President Joe Biden admired that vehicle—and joked about taking it for a spin—during a trip to East Tennessee in January. [Read more…]

Filed Under: Business, College, Education, Front Page News, Oak Ridge National Laboratory, ORNL, Slider, U.S. Department of Energy Tagged With: 3D polymer, 3D printers, 3D-printed building, 3D-printed home, 3D-printed vehicle, additive manufacturing, Additive Manufacturing Integrated Energy, Alcoa/Kawneer, AMIE, Barack Obama, Brian Lee, Chuck Fleischmann, Cincinnati Incorporated, Clayton Homes, College of Architecture and Design, David Danielson, David Milhorn, DowAksa, energy efficiency, energy generation, energy use, EPB, GE Appliances, Hexagon Lincoln, Industry Day, Institute for Advanced Composite Manufacturing Innovation, Joe Biden, Johnson Controls, Knoxville Utilities Board, Liberty Utilities, Line-X, Mach Fuels, Manufacturing Demonstration Facility, Martin Keller, NanoPore, Oak Ridge National Laboratory, Office of Energy Efficiency and Renewable Energy, ORNL, polymer printer, printed utility vehicle, PUV, renewable energy, Roderick Jackson, Skidmore Owings and Merrill, Spiers New Technologies, Techmer ES, Tru-Design, U.S. Department of Energy, University of Tennessee

3-D printed Shelby Cobra highlights ORNL R&D at Detroit Auto Show

Posted at 7:30 pm January 12, 2015
By Oak Ridge National Laboratory 4 Comments

Shelby Cobra 3D Print at ORNL

This Shelby Cobra sports car, 3D-printed at the U.S. Department of Energy’s Manufacturing Demonstration Facility at Oak Ridge National Laboratory, will be on display this week at the Detroit Auto Show Technology Showcase. (Photo courtesy ORNL)

 

With a 3-D printed twist on an automotive icon, the U.S. Department of Energy’s Oak Ridge National Laboratory is showcasing additive manufacturing research at the 2015 North American International Auto Show in Detroit.

ORNL’s newest 3-D printed vehicle pays homage to the classic Shelby Cobra in celebration of the racing car’s 50th anniversary. The 3-D printed Shelby will be on display January 12-15 as part of the show’s inaugural Technology Showcase.

Researchers printed the Shelby car at DOE’s Manufacturing Demonstration Facility at ORNL using the Big Area Additive Manufacturing, or BAAM, machine, which can manufacture strong, lightweight composite parts in sizes greater than one cubic meter. The approximately 1,400-pound vehicle contains 500 pounds of printed parts made of 20 percent carbon fiber. [Read more…]

Filed Under: Business, Oak Ridge National Laboratory, Top Stories, U.S. Department of Energy, Uncategorized Tagged With: 2015 North American International Auto Show, 3-D printed, additive manufacturing, advanced manufacturing, BAAM, Big Area Additive Manufacturing, carbon fiber, Cincinnati Incorporated, composite parts, Laboratory Directed Research and Development, Local Motors, Lonnie Love, Manufacturing Demonstration Facility, Manufacturing Systems Research, NAIAS, Oak Ridge National Laboratory, Office of Energy Efficiency and Renewable Energy, Office of Science, ORNL, Shelby Cobra, Technology Showcase, TruDesign, U.S. Department of Energy, UT-Battelle

UT engineering students help ORNL, Local Motors print drivable 3D car

Posted at 12:22 am September 17, 2014
By University of Tennessee 3 Comments

3D Car

John Rogers, co-founder and CEO of Local Motors, left, and Douglas Woods, president of the Association for Manufacturing Technology, drive away from the International Manufacturing Technology Show in Chicago over the weekend in a car printed with the help of UT students. (Photo courtesy UT)

 

KNOXVILLE—The only “car” that most people associate with printers is a “car-tridge” of ink, but that may soon change thanks in part to several students at the University of Tennessee in Knoxville.

UT, Oak Ridge National Laboratory, Local Motors, Cincinnati Incorporated, and Oak Ridge Associated Universities teamed up to print a working, drivable car over the weekend at the International Manufacturing Technology Show in Chicago.

The Strati 3D, officially produced by Local Motors, which has an office on Market Square in Knoxville, highlighted the show and placed what sounds like a product of science fiction firmly in the realm of reality.

“This brand-new process disrupts the manufacturing status quo,” said John B. Rogers Jr., chief executive officer of Local Motors. “It changes the consumer experience and proves that a car can be born in an entirely different way.” [Read more…]

Filed Under: College, Education, Oak Ridge Associated Universities, Oak Ridge National Laboratory, Top Stories, U.S. Department of Energy Tagged With: 3D car, 3D printer, Aaron Young, additive manufacturing, Alex Roschli, Andrew Messing, Association for Manufacturing Technology, Cincinnati Incorporated, Craig Blue, Douglas Woods, International Manufacturing Technology Show, James Earle, John Rogers, Kyle Goodrick, Local Motors, Lonnie Love, Manufacturing Demonstration Facility, MDF, Oak Ridge Associated Universities, Oak Ridge National Laboratory, ORNL, Strati 3D, Taylor Eighmy, U.S. Department of Energy, University of Tennessee, UT, Volkswagen

Search Oak Ridge Today

Classifieds

Availability of the draft environmental assessment for off-site depleted uranium manufacturing (DOE/EA-2252)

The U.S. Department of Energy (DOE) National Nuclear Security Administration (NNSA) announces the … [Read More...]

Public Notice: NNSA announces no significant impact of Y-12 Development Organization operations at Horizon Center

AVAILABILITY OF THE FINAL ENVIRONMENTAL ASSESSMENT FOR THE OFFSITE HOUSING OF THE Y-12 DEVELOPMENT … [Read More...]

ADFAC seeks contractors for five homes

Aid to Distressed Families of Appalachian Counties (ADFAC) is a non-profit community based agency, … [Read More...]

Recent Posts

  • Flatwater Tales Storytelling Festival Announces 2025 Storytellers
  • Laser-Engraved Bricks Will Line Walkway of New Chamber Headquarters
  • Democratic Women’s Club to Discuss Climate Change, Energy and Policy
  • Estate Jewelry Show at Karen’s Jewelers Features Celebrity Jewelry
  • Keri Cagle named new ORAU senior vice president and ORISE director
  • ORAU Annual Giving Campaign exceeds $100,000 goal+ORAU Annual Giving Campaign exceeds $100,000 goal More than $1 million raised in past 10 years benefits United Way and Community Shares Oak Ridge, Tenn. —ORAU exceeded its goal of raising $100,000 in donations as part of its internal annual giving campaign that benefits the United Way and Community Shares nonprofit organizations. ORAU has raised more than $1 million over the past 10 years through this campaign. A total of $126,839 was pledged during the 2024 ORAU Annual Giving Campaign. Employees donate via payroll deduction and could earmark their donation for United Way, Community Shares or both. “ORAU has remained a strong pillar in the community for more than 75 years, and we encourage our employees to consider participating in our annual giving campaign each year to help our less fortunate neighbors in need,” said ORAU President and CEO Andy Page. “Each one of our employees has the power to positively impact the lives of those who need help in the communities where we do business across the country and demonstrate the ORAU way – taking care of each other.” ORAU, a 501(c)(3) nonprofit corporation, provides science, health and workforce solutions that address national priorities and serve the public interest. Through our specialized teams of experts and access to a consortium of more than 150 major Ph.D.-granting institutions, ORAU works with federal, state, local and commercial customers to provide innovative scientific and technical solutions and help advance their missions. ORAU manages the Oak Ridge Institute for Science and Education (ORISE) for the U.S. Department of Energy (DOE). Learn more about ORAU at www.orau.org. Learn more about ORAU at www.orau.org. Like us on Facebook: https://www.facebook.com/OakRidgeAssociatedUniversities Follow us on X (formerly Twitter): https://twitter.com/orau Follow us on LinkedIn: https://www.linkedin.com/company/orau ###
  • Children’s Museum Gala Celebrates the Rainforest
  • Jim Sears joins ORAU as senior vice president
  • Oak Ridge Housing Authority Receives Funding Assistance of up to $51.8 Million For Renovating Public Housing and Building New Workforce Housing
  • Two fires reported early Friday

Recent Comments

  • Raymond Mitchell on City manager’s ‘State of the City’ canceled due to weather
  • Raymond Mitchell on City manager’s ‘State of the City’ canceled due to weather
  • Mysti M Desilva on Crews clearing roads, repairing water line breaks
  • Mel Schuster on Crews clearing roads, repairing water line breaks
  • Cecil King on Crews clearing roads, repairing water line breaks
  • Rick Morrow on Roads, schools, businesses closed after heavy snow
  • Diana lively on Free community Thanksgiving Dinner on Nov. 25
  • Anne Garcia on School bus driver arrested following alleged assault on elementary student
  • Raymond Dickover on Blockhouse Valley Recycling Center now open 6 days per week
  • Mike Mahathy on School bus driver arrested following alleged assault on elementary student

Copyright © 2025 Oak Ridge Today