Oak Ridge Today

Selected for space launch, Robertsville satellite gets boost from ORNL

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Robertsville Middle School in Oak Ridge is the first middle school to ever be selected for a NASA program that launches small cube-shaped satellites into space. On Friday, March 9, 2018, the $70,000 science project got a $15,000 boost from Oak Ridge National Laboratory. Celebrating above by saying "NASA, we are a go!" are RMS students, teacher Todd Livesay, ORNL Director Thomas Zacharia, Oak Ridge Schools Superintendent Bruce Borchers, and other Oak Ridge Schools staff and project volunteers. (Photo by John Huotari/Oak Ridge Today)

Robertsville Middle School in Oak Ridge is the first middle school to ever be selected for a NASA program that launches small cube-shaped satellites into space. On Friday, March 9, 2018, the $70,000 science project got a $15,000 boost from Oak Ridge National Laboratory. Celebrating above by saying “NASA, we are a go!” are RMS students, teacher Todd Livesay, ORNL Director Thomas Zacharia, Oak Ridge Schools Superintendent Bruce Borchers, and other Oak Ridge Schools staff and project volunteers. (Photo by John Huotari/Oak Ridge Today)

 

Note: This story was last updated at 2 p.m. March 11.

Robertsville Middle School in Oak Ridge is the first middle school to ever be selected for a NASA program that launches small cube-shaped satellites into space.

On Friday, the $70,000 science project, which started about three years ago, got a $15,000 boost from Oak Ridge National Laboratory.

The Robertsville satellite, which will orbit a few hundred miles above Earth, will use a small camera to try to take pictures of forest regrowth in the Great Smoky Mountains near Gatlinburg. That area burned in forest fires fed by high winds after Thanksgiving 2016, killing 14 people and damaging or destroying more than 2,500 homes and businesses.

The RMS satellite, named RamSat, will use a radio to relay its images and other data back to Earth.

A project proposal was submitted to NASA in November, and Oak Ridge Schools learned this month that the RMS proposal had been accepted.

“This is such an exciting opportunity for the students!” said Peter Thornton, one of the RamSat team leaders from ORNL. “They will now have the chance to design, build, carry out, and own a satellite mission.” [Read more…]

Curious about 3D printed vehicles, including excavator? ORNL has posted photos

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Oak Ridge National Laboratory has helped produce the first fully functional excavator that uses parts made through additive manufacturing, or 3D printing. The excavator is pictured above on Feb. 27, 2017. (Photo courtesy of Oak Ridge National Laboratory, U.S. Dept. of Energy)

Oak Ridge National Laboratory has helped produce the first fully functional excavator that uses parts made through additive manufacturing, or 3D printing. The excavator is pictured above on Feb. 27, 2017. (Photo courtesy of Oak Ridge National Laboratory, U.S. Dept. of Energy)

 

Oak Ridge National Laboratory has helped produce the first fully functional excavator that uses parts made through additive manufacturing, or 3D printing.

The excavator, part of a working demonstration known as Project AME, was made in collaboration with ORNL partners in industry, government, and academia. The project helps showcase a range of industrial applications for 3D printing, ORNL said.

Additive manufacturing is the process used to build something one layer at a time. Rather than ink, 3D printers use polymers.

One of the most well-known examples is the Shelby Cobra car 3-D printed on a large-scale polymer printer at ORNL’s Manufacturing Demonstration Facility in Hardin Valley. President Barack Obama and Vice President Joe Biden admired that vehicle—and joked about taking it for a spin—during a trip to East Tennessee in January 2015.

ORNL has been involved in other projects using 3D printing that have attracted attention, and the lab has posted photos of its 3D printed vehicles. You can see them here. [Read more…]

Photos: ORNL, Boeing set Guinness World Record with largest solid 3D printed item

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ORNL-Boeing-Empric-and-Peter-Aug-29-2016-3-Web

Guinness World Records Judge Michael Empric, left, is pictured above with Bill Peter, director of ORNL’s Manufacturing Demonstration Facility in Hardin Valley, after Empric had confirmed that a trim-and-drill tool made at the MDF for Boeing (it’s partially pictured in the foreground) had set the world record for largest solid printed 3D item on Monday, Aug. 29, 2016. (Photo by John Huotari/Oak Ridge Today)

 

A tool made by Oak Ridge National Laboratory has set a world record for largest solid item manufactured on a 3D printer. Guinness World Records confirmed the tool’s measurements during a visit to ORNL’s Manufacturing Demonstration Facility in Hardin Valley on Monday.

Here are pictures from the Monday morning award ceremony by John Huotari of Oak Ridge Today and ORNL/U.S. Department of Energy.

The trim-and-drill tool measures 17.5 feet long, 5.5 feet wide, and 1.5 feet tall. It’s comparable in length to a large sport utility vehicle and weighs approximately 1,650 pounds.

It will be used to help make a wing part on the Boeing 777X airplane, a passenger jet. After ORNL completes some testing, Boeing will evaluate the tool in the company’s new production facility in St. Louis and then provide information to ORNL about its performance. [Read more…]

ORNL, Boeing set Guinness World Record with 3D printed tool for Boeing 777X wing part

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GUINNESS WORLD RECORDS measurement of ORNL-Boeing trim tool Aug 29 2016

Official measurement of the 3D printed trim tool co-developed by Oak Ridge National Laboratory and The Boeing Company exceeded the required minimum size to achieve the Guinness World Records title of largest solid 3D printed item. Pictured above on Monday, Aug. 29, 2016, is Guinness World Records Judge Michael Empric. (Photo courtesy ORNL, U.S. Department of Energy)

 

HARDIN VALLEY—A tool made by Oak Ridge National Laboratory has set a world record for largest solid item manufactured on a 3D printer. Guinness World Records confirmed the tool’s measurements during a visit to ORNL’s Manufacturing Demonstration Facility in Hardin Valley on Monday.

The trim-and-drill tool measures 17.5 feet long, 5.5 feet wide, and 1.5 feet tall. It’s comparable in length to a large sport utility vehicle and weighs approximately 1,650 pounds.

It will be used to help make a wing part on the Boeing 777X airplane, a passenger jet. After ORNL completes some testing, Boeing will evaluate the tool in the company’s new production facility in St. Louis and then provide information to ORNL about its performance.

ORNL printed the trim-and-drill tool in only 30 hours on a 3D printer at the Manufacturing Demonstration Facility in Hardin Valley using mostly ABS (acrylonitrile butadiene styrene) mixed with about 20 percent carbon fiber. ABS is the same material used to produce Legos, and it’s a tough, strong polymer, said Bill Peter, MDF director.

Judge Michael Empric said Guinness World Records had set a minimum measurement of 10.5 cubic feet for the new largest solid 3D printed item, which is a new category. The Boeing tool printed by ORNL measured much larger, 82.4 cubic feet, Empric said.

The original tool was printed in one piece and was larger, but it was trimmed down, Empric said. [Read more…]

UT engineering students help ORNL, Local Motors print drivable 3D car

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3D Car

John Rogers, co-founder and CEO of Local Motors, left, and Douglas Woods, president of the Association for Manufacturing Technology, drive away from the International Manufacturing Technology Show in Chicago over the weekend in a car printed with the help of UT students. (Photo courtesy UT)

 

KNOXVILLE—The only “car” that most people associate with printers is a “car-tridge” of ink, but that may soon change thanks in part to several students at the University of Tennessee in Knoxville.

UT, Oak Ridge National Laboratory, Local Motors, Cincinnati Incorporated, and Oak Ridge Associated Universities teamed up to print a working, drivable car over the weekend at the International Manufacturing Technology Show in Chicago.

The Strati 3D, officially produced by Local Motors, which has an office on Market Square in Knoxville, highlighted the show and placed what sounds like a product of science fiction firmly in the realm of reality.

“This brand-new process disrupts the manufacturing status quo,” said John B. Rogers Jr., chief executive officer of Local Motors. “It changes the consumer experience and proves that a car can be born in an entirely different way.” [Read more…]

Wounded veteran finds new way to serve by training for career in 3D printing

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Joseph Grabianowski

Joseph Grabianowski

New training program prepares veterans, others to enter advanced manufacturing workforce

While 26-year-old wounded veteran Joseph Grabianowski has inspired Americans with his harrowing war story, someday he may be nationally known for building highly efficient exhaust systems for cars and trucks using 3D printing technology.

Grabianowski—pictured at left at the U.S. Department of Energy’s Manufacturing Demonstration Facility at Oak Ridge National Laboratory in front of a 3D printer holding a 3D-printed DOE seal and the plastic material from which it was made—is part of the Energy Department’s inaugural Energy Efficiency and Renewable Energy Advanced Manufacturing Internship. The pilot program is designed to provide accelerated, hands-on career training for veterans and next-generation engineers to prepare them to immediately enter the workforce of the growing advanced manufacturing industry.

Grabianowski stepped on an IED while deployed with his Army unit in Kandahar Province, Afghanistan, in May 2012. Damage from the blast required a rare, radical amputation of his lower body. He had long dreamed of being a U.S. Marshal but knew his path would now lead in a new direction. In a December 2013 interview with USA Today, Grabianowski said, “I still love my country…even though I can’t go be a marshal now, I can still go do something that would be a good service to my country.”

Barely two years later, his successful recovery is a testament to his personal will and determination. This self-proclaimed techie now envisions a career for himself in what he calls the “future of manufacturing,” which is additive manufacturing, also known as 3D printing. Through this pioneering program offered by the Energy Department’s Advanced Manufacturing Office, Oak Ridge Associated Universities, Pellissippi State Community College, and ORNL, Grabianowski is receiving the training needed to make his career goals a reality and prepare him to succeed in the additive manufacturing world.

“Where this industry is going to boom is right here in Oak Ridge,” Grabianowski said, “and the best engineers in the field are available through this program to teach me.” [Read more…]