Oak Ridge Today

ORNL, Ohio company work together on new large-scale 3-D printing system

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ORNL and Cincinnati Inc. CRADA

From left are David Danielson, DOE assistant secretary for energy efficiency and renewable energy; Johnny Moore; DOE site office manager, Andy Jamison, Cincinnati Inc. CEO; and U.S. Rep. Chuck Fleischmann. (ORNL photo/Jason Richards)

Technology seeks to provide new capabilities for auto, aerospace, other U.S. industries

Oak Ridge National Laboratory is partnering with Cincinnati Inc., a manufacturer of high quality machine tools located in Harrison, Ohio, to develop a large-scale polymer additive manufacturing (3-D printing) system.

The partnership aims to accelerate the commercialization of a new additive manufacturing machine that can print large polymer parts faster and more cheaply than current technologies. The partnership agreement supports the U.S. Department of Energy’s Clean Energy Manufacturing Initiative to increase the efficiency of the U.S. manufacturing sector and ensure that innovative clean energy technologies continue to be developed in America.

ORNL is a DOE lab. [Read more…]

ORNL makes low-cost carbon fiber available to American manufacturers

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Carbon Fiber Technology Facility

Operated by Oak Ridge National Laboratory, the Carbon Fiber Technology Facility is accepting proposals from companies that want to test low-cost carbon fibers manufactured at the pilot scale plant. Pictured here are textile-grade acrylic fibers entering the first of four oxidation ovens, where they gradually turn from white to yellow, auburn, brown, then black. Once fully oxidized, the fiber is ready to run through the higher-temperature furnaces, which convert the oxidized fiber to carbon fiber. (Submitted photo)

Companies interested in testing the latest in low-cost carbon fiber have a new opportunity to partner with the U.S. Department of Energy’s Carbon Fiber Technology Facility.

The CFTF, operated by Oak Ridge National Laboratory as part of the department’s Clean Energy Manufacturing Initiative, opened earlier this year to find ways to reduce carbon fiber production costs and to work with the private sector to stimulate widespread use of the strong, lightweight material.

In its first months of operation, the CFTF used traditional raw materials to assure the new pilot scale manufacturing line would produce a commercial-quality product. With that goal accomplished, the facility now will use less expensive “precursor” materials that can be turned into carbon fiber more cost-effectively. [Read more…]

Oak Ridge carbon fiber plant could lower cost of strong, lightweight material

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Carbon Fiber Technology Facility

Gary R. Lownsdale of Plasan Carbon Composites, right, talks to Tennessee Gov. Bill Haslam, center, near a Chevrolet Corvette ZR1 hood at the Carbon Fiber Technology Facility on Tuesday as federal, University of Tennessee, and Oak Ridge National Laboratory officials listen.

A unique manufacturing plant in west Oak Ridge that started operating about six weeks ago can make 25 tons of carbon fiber each year. It’s material that could be used for prototype parts in products ranging from cars and airplanes to wind turbine blades and natural gas tanks.

The $35 million Carbon Fiber Technology Facility at Horizon Center Business Park is designed to “scale up” laboratory research on low-cost carbon fiber, make enough material to help industrial partners build prototype carbon-fiber composite parts, and develop a skilled manufacturing workforce.

Carbon fiber is strong and lightweight, but it is also expensive and that has limited its use.

Officials hope to use the 42,000-square-foot Carbon Fiber Technology Facility to change that. They want to make producing carbon fiber as cost-efficient as manufacturing steel or aluminum. [Read more…]