Oak Ridge Today

LeMond, Tour de France champion, plans production in Oak Ridge, thinks area could be world hub for carbon fiber

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Greg LeMond at the Carbon Fiber Technology Facility

Three-time Tour de France champion Greg LeMond, right, chairman and co-CEO of LeMond Companies, which owns LeMond Composites, tours ORNL’s Carbon Fiber Technology Facility. (Image courtesy of Oak Ridge National Laboratory, U.S. Department of Energy)

 

A new carbon fiber company that includes three-time Tour de France champion Greg LeMond plans to build a carbon fiber production line in west Oak Ridge to make composites for use in transportation, renewable energy, and infrastructure, and LeMond thinks the Knoxville area will become the world hub for carbon fiber.

The new company, LeMond Composites, has signed a licensing agreement with Oak Ridge National Laboratory, and it has purchased the former Theragenics building at Horizon Center, where CVMR, an international company that uses ore concentrates to create pure metal powders, had once planned to locate its headquarters and research and development.

LeMond Composites closed on the property, which includes about 21 acres, on July 21 for $5.4 million. It’s right next to ORNL’s Carbon Fiber Technology Facility, or CFTF, at Horizon Center. Renovations at the former Theragenics building are already under way.

Carbon fiber is light, stiff, and strong, a press release said. That makes it the perfect material for advanced composites in a variety of applications, including transportation, renewable energy, and infrastructure, the release said. It can be used to improve efficiency, save energy, and build or repair vehicles and planes, wind turbines and containers, and bridges and tunnels.

But the biggest obstacle to its widespread use has been its high cost. [Read more…]

ORNL makes low-cost carbon fiber available to American manufacturers

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Carbon Fiber Technology Facility

Operated by Oak Ridge National Laboratory, the Carbon Fiber Technology Facility is accepting proposals from companies that want to test low-cost carbon fibers manufactured at the pilot scale plant. Pictured here are textile-grade acrylic fibers entering the first of four oxidation ovens, where they gradually turn from white to yellow, auburn, brown, then black. Once fully oxidized, the fiber is ready to run through the higher-temperature furnaces, which convert the oxidized fiber to carbon fiber. (Submitted photo)

Companies interested in testing the latest in low-cost carbon fiber have a new opportunity to partner with the U.S. Department of Energy’s Carbon Fiber Technology Facility.

The CFTF, operated by Oak Ridge National Laboratory as part of the department’s Clean Energy Manufacturing Initiative, opened earlier this year to find ways to reduce carbon fiber production costs and to work with the private sector to stimulate widespread use of the strong, lightweight material.

In its first months of operation, the CFTF used traditional raw materials to assure the new pilot scale manufacturing line would produce a commercial-quality product. With that goal accomplished, the facility now will use less expensive “precursor” materials that can be turned into carbon fiber more cost-effectively. [Read more…]